I completed the replacement of my pre and post pump fuel filters as well as replaced the fuel pump, short run hoses and fittings per my previous thread. I ended up going with:
- 100u pre pump filter with 1/2" barb fittings
- Pierberg 7.21659.02 fuel pump (b/c that's what was on there before)
- -6AN to 3/8" barb fittings (Earl's Vapor Guard)
- 3/8" Gates Barricade fuel injection hose
- 8u post pump Bosch filter with 3/8" barb fittings
- Stainless hose clamps from Earl's
I flushed the tank with fresh gas before hooking any of this up, just to drain any sediment or other crud. Then I used a borescope to inspect the tank before installing everything. No rust, nothing particularly bad looking. Once everything was together, I started it up and it ran a little rough at first, but after a few runs around the block it drove perfectly. The hesitation/sputtering under load and going uphill was fixed! I started to celebrate!
Later that evening, I took it out for another spin, but this time I noticed a puddle of gas under the car. Freaking out, I quickly made it back to my garage to inspect. Sure enough, the 3/8" post filter had a pin sized hole in it and was spewing gas out. Ughhh.
Several of you guys were rightfully concerned about the age of the 3/8" fuel line that runs after the post pump filter, through the transmission tunnel to the first fuel rail. Or maybe it was the higher pressure the Pierberg pump kicks out (around 95psi from the specs I've found). Now it's time to replace that with a hard line or maybe a new Gates Barricade fuel injection hose. I have a few questions...
- What sized line should I run? Sounds like I should go down to 5/16 (8mm) to be standard to my Subaru engine
- I want to run hard line, but have no idea how to do that or where to get it? Some of you guys showed pics running hard lines alongside the transmission tunnel, but not in it.
- Should I even consider replacing the current 3/8" line with a new soft line? Attaching a new line to the old and fishing it through seems straightforward.
Any help is appreciated! Oh and I attached some photos and videos.