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Weren't you trying to sell this car back in 2009? It is great that you were able to find a way to hold onto it. Have you tried contacting Henry at Intermeccanica? I believe that he would be quite interested in hearing from you. His cars are meticulously prepared ,and the bodies are cured for a long time before painting.He definitely would want to know about your issues with the car.The very last thing that he would want,is someone dissatisfied with his product. If the car was purchased from a reseller of Henry's product,start with them. The car is 6 years old, so I don't think that you have any recourse other than to make them aware of your dilemma. Good luck, and I hope you get some helpful answers.
At first, I was going to ask if you'd been crawling around in your attic, but then I realized you were talking about the body of your IM.
Here's a simple explanation and an apparently easy remedy:
http://chryslersailing.lizards.net/sail_blister.html
For Vettes, the problem is usually bad prep on damage repair. A respray or damage repair that was done too quickly, mixed too hot, baked too fast, etc. This is usually a tradesman mistake by someone with insufficient knowledge or a guy who is pressured to move too quickly.
Since your damage is so widespread, poor prep would seem the likely, though uncertain, culprit. IM has a great, and well-deserved, reputation for quality, and I'm not suggesting that any fault is theirs. A careful exam should tell you whether the car has been resprayed. The only practical solution for you seems to be thorough prep and new paint. If you go that route, you may want to focus on a shop that has done lots of Vettes. Best of luck!
In the case of the OP, I would guess he needs to ascertain if the bubbles are under the gel or on top of the gel coat. If it is under the gel coat, he needs to have a conversation with Henry, if on top the gel and under the paint, then the last painter is suspect. If under the gel, which I think unlikely due to Henry's great fiberglass work, it is a big problem. If just under the paint, smaller problem, but might well require stripping to gel coat and then having repainted by a painter who has a long and successful history of painting fiberglass....I have owned 2 of Henry's cars, and neither had any Fiberglass related problems....I really think a painter screwed up someplace in the history of the car and even at that I suspect it was not Henry's painter....
And the blisters on the Vette, the largest expanded to like 1/2" x 3" long and raised up maybe 1/8th". One thing for absolutely certain, they don't get better on their own. I sold the car....
What I don't know is if the problem on happens on repaints or if it happens on factory Vette paint jobs too....anybody know anything on that point?
Heres an update on my blister problem.Its seems the blisters showed up where the gelcoat was sanded through. The gelcoat was black on the body[its painted silver] but not the doors,which had no gelcoat at all. They dripped water for 2 months once they were stripped.The bondo was a 1/4inch thick in places.So now i've sealed the raw fiberglass with epoxy blocked it smooth and sprayed it with PPG's DP sealer.Next week the fairing begins. The high spots have been taken down so very little filler will be needed i hope.Henry spins a good tale but the boys in the paint dept sing a different song.Its under control now that i've figured out what was done originally.
Aloha Mike,
Glad to hear you've got a handle on your problem. Let us know how it goes. l had some bubbling of the paint under the rear bumper and would be interested in who's doing the work as I would like to have some touchup done to my paint.
ed (zukes7)
I'm on the Big Island.You should look at why you have blisters. I've found theres more to them than meets the eye.I hope their limited to that one area.Look for a distorted reflection in the panels. That is how my problem looked before all hell broke loose. Good luck