Barry wrote:
"So, finally, on to the question: Coil-overs vs. non-coil-overs? Front and/or rear? Which Brand: KYB, Koni, Bilstein? Has anyone arrived at that great shock nirvana for general driving (including freeway) that would keep me from getting monkey-butt? "
Let's make this all simple; You're driving a Volkswagen.....no more, no less. It doesn't much matter which manufacturer of shock you choose, just get one for a mid-60's Beetle, non-coil-over (why would you need a coil-over anyway? They would just be too stiff) and run them the same, front and rear. I'm running KYB's for a 1969 Beetle sedan and I think they're fine. Bilsteins? Koni's? They're fine, too, but stay away from "Performance" shocks, since the car is pretty light, compared to a beetle sedan, and won't need it. They'll be too stiff for normal driving.
How light are these cars compared to a "Real" Speedster? Well, my 1959 Speedster owners manual tells me that the "real" car weighed 1820 lbs. and the recommended tire pressure is 20 front, 24 rear. My CMC bodied car (and most of the others on this forum) weighs about 1650 lbs., so they shouldn't need as much tire pressure, right?? Like 10% less per end, so you could easily run 18 front and 22 rear. That's what I'm running, and it rides pretty nice - not a kidney shaker by any means, and it still handles really well.
Now, how to make it "HANDLE"......There are a lot of conflicting stories on here (and a lot of them from people who have never pulled a wrench) but, contrary to some opinions, you CAN make a VW pan handle like crazy - I've done it, and a lot of other racers and Dune Buggiers have done it, too. The first step is to run a 19mm sway bar in the front. That should be enough for most people and your ride won't suffer very much. If you want to corner flatter or have less oversteer (or make it feel like a "Framed" car), then add to the rear, either; a camber compensator for swing axles, or another 19mm sway bar for an IRS rear. (I know Alan doesn't think you need this, and I don't either, but if you want to autocross, this is the ticket.) The other thing that is crucial to making it handle is to run wider tires (and a wider track, but that means flared fenders). Notice I haven't mentioned different shocks here, because you won't need "performance" shocks - ever.
So, to summarize: Stock VW Beetle Sedan shocks all around from about any decent manufacturer, a 19mm sway bar (or even a tad smaller) on the front only, and tire pressure (for 185X16's) around 18 - 20 front, and 22 - 24 rear should give you good handling and a nice ride under any conditions but still feel "spirited".
Gordon
One of the "Speedstah Guys" from Rhode Island