Originally Posted by Carl Berry CT.:
Someone (Justin?) mentioned that ethanol can affect the fuel tank sending unit.
My VS 's gauge always worked until recently. Before it would read 'F' without too much movement...then it would drop like a stone to nearly 'E'...Now it wiggles a bit when the ignition is initially turned on, but then rests on 'E'
I've checked electrical connections both at the tank and the gauge and everything is solidly connected...so I think that leaves the immerged sending unit (electrical contact activated by the float) as faulty. How do I visually check it? What is it supposed to look like?...or do I simply replace it?
Assuming you have a VW sender:
1. Test gauge:
1a. With key on, remove signal wire from sending unit. Don't let it touch anything. Gauge should read Empty.
1b: Touch wire to ground. Gauge should read Full.
1c: Reattach sender wire to sending unit.
2. Test sender:
2a. Remove signal and ground wires from sender. Remove sender from tank.
2b. Inspect float for holes or any fluid inside. Fill your sink, stick your sender in it, and verify the float actually floats.
2c. Measure resistance between signal terminal and ground tab (or mounting flange). As you move the float arm it, should read around 73 ohms empty and 10 ohms full. It should vary smoothly between the two as you move the arm.
2d. Reattach signal wire to sender. Make sure ground terminal or sender's mounting flange is connected to ground.
2e. With key on, move float arm up, gauge should read Full
2f. Move float down, gauge should read Empty
2g. Reinstall sender.
Which step(s) does it fail on?