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FYI- I had a metal on metal clinking sound coming from the front suspension every time I hit a bump. The front sway bar was hitting part of the front axle on both sides. The fix was securing a piece of rubber hose around the sway bar where it was hitting. I’m sure other guys are having the same noise.

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Jerry Freeman/N.J. posted:

FYI- I had a metal on metal clinking sound coming from the front suspension every time I hit a bump. The front sway bar was hitting part of the front axle on both sides. The fix was securing a piece of rubber hose around the sway bar where it was hitting. I’m sure other guys are having the same noise.

Depending on where the sway bar is hitting (usually on the VS bumper bracket), you might (i said might) want to modify what is interfering with the sway bar so you get full articulation of the front end.  You don't want to have the suspension hang up or be limited in movement because of the sway bar.  Could be dangerous.  If the sway bar tops out on a bump in a corner, it will changes the direction of the car and you have to compensate in the middle of the corner, and at impending skid is very dangerous and unpredictable. 

Factors: 

Is it just tapping and not actually limiting the suspension?

Driving style.  Are you driving hard enough where it matters?

Do you even care?

 

Most of the cars I have to fix or modify suspension is because the customer notices something odd in the handling of the car, or they want to improve the way it handles, or the car comes in for something else and when test driven I noticed the car is a danger to the customer and society.    75% (guesstimate) of the time I have to just set the car back to factory specs (alignment, set spring rates, replace bad shocks, install missing sway bar, replace worn or broken parts). 

It's a little known how well the Speedsters on a VW pan drive and perform when set up correctly.  That's not even getting into setting it up with improvements for more aggressive driving. 

Well, now I'm just babbling. 

Jerry - the rubber hose may be deadening the sound of the sway bar hitting something on the front suspension. Like Alex mentioned, if the sway bar is hitting something, it is likely that the sway bar action (travel) is also being limited by that obstacle.

FWIW, here is a few pics of the remedy that may apply to you. Sway bar was previously hitting the bumper bracket. A slight modification of incorporating a notch in the bracket was necessary to allow the (properly fitted) sway bar to function as it should.

finished bumper bracket

bracket

Front Sway Bar

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Images (3)
  • finished bumper bracket
  • bracket
  • Front Sway Bar
Vintage Motorcars - Alex posted:
Jerry Freeman/N.J. posted:

FYI- I had a metal on metal clinking sound coming from the front suspension every time I hit a bump. The front sway bar was hitting part of the front axle on both sides. The fix was securing a piece of rubber hose around the sway bar where it was hitting. I’m sure other guys are having the same noise.

Depending on where the sway bar is hitting (usually on the VS bumper bracket), you might (i said might) want to modify what is interfering with the sway bar so you get full articulation of the front end.  You don't want to have the suspension hang up or be limited in movement because of the sway bar.  Could be dangerous.  If the sway bar tops out on a bump in a corner, it will changes the direction of the car and you have to compensate in the middle of the corner, and at impending skid is very dangerous and unpredictable. 

Factors: 

Is it just tapping and not actually limiting the suspension?

Driving style.  Are you driving hard enough where it matters?

Do you even care?

What is your bowel evacuation schedule?

 

Most of the cars I have to fix or modify suspension is because the customer notices something odd in the handling of the car, or they want to improve the way it handles, or the car comes in for something else and when test driven I noticed the car is a danger to the customer and society.    75% (guesstimate) of the time I have to just set the car back to factory specs (alignment, set spring rates, replace bad shocks, install missing sway bar, replace worn or broken parts). 

It's a little known how well the Speedsters on a VW pan drive and perform when set up correctly.  That's not even getting into setting it up with improvements for more aggressive driving. 

Well, now I'm just babbling. 

...

MusbJim posted:

Jerry - the rubber hose may be deadening the sound of the sway bar hitting something on the front suspension. Like Alex mentioned, if the sway bar is hitting something, it is likely that the sway bar action (travel) is also being limited by that obstacle.

FWIW, here is a few pics of the remedy that may apply to you. Sway bar was previously hitting the bumper bracket. A slight modification of incorporating a notch in the bracket was necessary to allow the (properly fitted) sway bar to function as it should.

finished bumper bracket

bracket

Front Sway Bar

Perfect.  A picture is worth a thousand of my words.  Good job Jim.

 

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