@Jon T -
Work on anything long enough, and you'll make some colossal mistakes. They almost always come when you get tunnel vision and overlook the first two or three steps of your process.
I had a situation just today that made me feel like a monkey.
Supermarkets are controlled by a DDC (direct digital controls) building management system. There are one or more dedicated brains monitoring pressures and temperatures, and cycling compressors, fans, and valves off and on depending on the situation. The controllers are logic only - they don't actually switch anything "real". There are input boards and relay output boards that interface with the controller on a network. The RO (relay output) boards have small 3a switches that in turn switch bigger loads (relays and contactors, as well as solenoids, etc.). The controller tells the RO board to switch, and the relays on the RO board switch bigger loads.
Everything fails to run. There is a failsafe that allows manual control (by means of pressure switches) that will cycle compressors in the event of a controller failure (it happens). There is a manual "switchback" rocker switch that will allow a bypass of the controller to check the pressure switch settings, or do work on the controller without shutting the store down.
Sometimes the controller will "freeze" in a certain setting - everything looks right on the display, and the appropriate lights on the RO board may even be lit - but the control is locked in one position.
We had a power outage in the store again yesterday (ask me again to riff on the "new smart grid"), and today I went in to check what was non-operational. I found one of the racks in "switchback". The controller showed that the system was supposed to be out of "switchback". The rocker switch was in the right position. My initial thought was that the controller had just frozen, but everything was looking normal. I rescanned the network and power cycled the controller and rack. The problem persisted, and I began a deep dive into the multiple switches and relays on this system.
After nearly 90 minutes of running down a rabbit hole, I backed out went to the controller. 30 seconds later, the problem was fixed. The controller was "frozen" in switchback (which is a well known glitch after a power outage). It was what I'd suspected in the opening moments of the call, an idea which I'd discarded after doing a cursory check.
... but not before I'd made a call to the DDC guru and made myself look like a flopping and twitching hack. You overlooked something on a hobby car - this is how I make my living.
Everybody has those days. We get up, brush off, and head back into the mixer.