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My fuel gauge is terribly inaccurate, it's stays on Full forever, then takes a while to drop to 3/4 then it starts rapidly dropping to 1/2 and ames only minutes to hit empty.

Is this typical? I didn't remember the fuel gauge being so in accurate in my old VW.

Can anything be done to even the gauge out, to make it more linear?

I've seen there are two types of sending units, a lever and tube style. Is the tube style more accurate and can it be fitted to the fuel tanks we have in the VS?

It's a somewhat minor inconvenience, but once I hit a 1/2 tank, I need to start looking for a gas stations!
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My fuel gauge is terribly inaccurate, it's stays on Full forever, then takes a while to drop to 3/4 then it starts rapidly dropping to 1/2 and ames only minutes to hit empty.

Is this typical? I didn't remember the fuel gauge being so in accurate in my old VW.

Can anything be done to even the gauge out, to make it more linear?

I've seen there are two types of sending units, a lever and tube style. Is the tube style more accurate and can it be fitted to the fuel tanks we have in the VS?

It's a somewhat minor inconvenience, but once I hit a 1/2 tank, I need to start looking for a gas stations!
If it's an original VW style sender just pull it out and bend the float arm up a little and reinstall.

Mine's bent down a little so I think it sticks up on the roof of the tank a while before dropping down. Next time it's low I'mma pull it and do this.

If it's a tube float there's a different fix, but I'm not sure what it is.

If you've got a bouncy gauge needle it's maybe the exciter becoming less, erm, excitable.
The tube sender is about the best thing to use IMHO. Although it is designed to sit level in a Ghia or Type 3 tank, being a bit canted from level in a Speedster still gives a decent reading. When it nears or reads empty, you still have a bit more than a gallon in reserve left as the canted tube doesn't reach the very bottom of the tank. The needle wags very little also. They are a bit more pricey, but if you keep an eye on the Samba or Ebay, better deals can be had. I've had one in the tank for 8 years or so and it works well with my 914 gas gauge.

~WB
I did the "bend the arm" trick and it helped a lot. After 2 "adjustements",I actually have a somewhat accurate sensor now. The only thing I wish was better is the dampening of the signal so the fuel needle wouldn't move so much when braking & accelerating. If anyone has the specs on a signal damper and want to share,it would be appreciated! Thanks!
I ran out in my Spyder, twice. It took two times to figure out where empty was! Mine is set so that when I get to 1/4 tank, it means stop for gas NOW! Around town I get 130-140 miles on a tank. Driving long distance like to Carlisle I get over 160 miles to a tankful.

I do have a one gallon can that I keep in the car most of the time, but I leave it empty for safety!
Man, those big engines must suck some gas!!!
We go by the trip meter and just use the gauge as a reference.

But, we start looking for gas at about 160 and still know we can make it to 200 before were empty.
8 Gal tank with a 1915
8 Gal.@ 24 MPG = 192 miles worst case in town
Most of the time we're getting between 26 & 30 MPG and averaging 28 MPG
8 Gal @ 26 MPG = 208 miles
8 Gal @ 28 MPG = 224 miles
8 Gal @ 30 MPG = 240 miles

Forget the gauge and watch your speedo, besides a 160 miles between fill ups is plenty. Once in a while you need to get out and poke your butt to see if it's still there!

Jay

You guys will like this one.... I too had the gauge stick on full then drop to about 3/4 way, then drop to empty even though the tank was half full.

 

Took the gauge to PA Speedo and they said it registers right. They suggested changing the fuel sender.

 

So I did.  NOW my gauge reads 2/2 when full and as I use up the fuel the gauge rises until it pegs it at 4/4 with half a tank left. There are only two wires and the ground has a circular connector versus the sender's tab connector. Didn't mix them up.

 

I do use the trip gauge, but got a surprise when the jets were changed on my carbs and the mileage dropped. Had to readjust my calculations.

Originally Posted by daddygo:

You guys will like this one.... I too had the gauge stick on full then drop to about 3/4 way, then drop to empty even though the tank was half full.

 

Took the gauge to PA Speedo and they said it registers right. They suggested changing the fuel sender.

 

So I did.  NOW my gauge reads 2/2 when full and as I use up the fuel the gauge rises until it pegs it at 4/4 with half a tank left. There are only two wires and the ground has a circular connector versus the sender's tab connector. Didn't mix them up.

 

I do use the trip gauge, but got a surprise when the jets were changed on my carbs and the mileage dropped. Had to readjust my calculations.

Then you got the wrong sender for your gauge. The Ohms range for the sender has to match the gauge's expected range or it won't read right (including only half-range and backwards like yours). Your gauge could be 0-30 ohm (empty-full), 10-70, 73-10, 0-90, 90-0, 10-180, 240-33, etc. Find out and buy the sender to match.

 

The reading not being linear is a consequence of the tank shape and float design not matching well. For example, the superbeetle sender has 2 floats on different length arms both actuating the same rheostat to account for the change in tank cross section as the fuel level drops.

Last edited by justinh
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