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As of May 1st it's been two years, but the good news is the end is near (FINALLY).

My mechanic is very knowledgeable and is charging me a pittance compared to how much work he's done on the car, but Holy Cow is he slow!

His shop is a busy one, so he tended to work on my car/engine on the weekends.  I also kept on adding things for him to do (i.e. 5 speed 901 gearbox conversion).

The engine is 99% finished.  Today he mounted the EDIS crank fired sensor, the four-pack coil, and the ECU.  The cool thing is he's mounting the coil pack and ECU to the back of the fan shroud, so the plug wires won't be seen from the front the the engine.  Very neat!

 

Here's a photo of the crank sensor and a photo of the mounted coil and ECU.

 

 

IMG_20150501_111125

 

 

IMG_20150501_111246

1959 Intermeccanica(Convertible D)

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Dammit, Ron! 

I saw the title of the thread and I knew it was you but the air went out of the sails when I see you're 99% there.

That 1% could take another, what...couple years?

I propose we, as a group, send a few disposal lighters to stick under this guy's butt to get him to finish already. 

I want to know what your exhaust sounds like.

Ron, IIRC it was the MAP or TPS right? You were trying to get both the ignition and EFI to use the same sensor.

 

Glad to hear there is light at the end of the tunnel for you. EDIS works well once you get it done.

 

FYI, my plug wires go straight from each post to the plug, not crisscrossed like yours. If you swap the A and B coil grounds, you can do the same. But nobody will see those wires anyway!

 

I wouldn't put the EDIS brain on the doghouse part of the shroud. A LOT of heat comes off that cooler. I know it is designed to be underhood, but that is pushing it in my opinion.

Originally Posted by DannyP:

Ron, IIRC it was the MAP or TPS right? You were trying to get both the ignition and EFI to use the same sensor.

 

Glad to hear there is light at the end of the tunnel for you. EDIS works well once you get it done.

 

FYI, my plug wires go straight from each post to the plug, not crisscrossed like yours. If you swap the A and B coil grounds, you can do the same. But nobody will see those wires anyway!

 

I wouldn't put the EDIS brain on the doghouse part of the shroud. A LOT of heat comes off that cooler. I know it is designed to be underhood, but that is pushing it in my opinion.

He ended up installing another sensor in the other throttle body.

 

I'm not crazy about the location of the EDIS brain either. 

 

The engine is in! 

My mechanic is finishing the fuel injection wiring today and will also start on the air holes, which will be located right beside the air cleaners.

Next comes the oil lines for the front oil cooler and the custom exhaust piping from the A1 header.

As with all custom work there is always a ton of little things to fix.  My old header pipe is sized slightly differently than my new A1 header.  When my heater boxes were attached to the new header they ended up on a weird angle and had to bent to fit properly.  There was also a bit of a problem finding a starter that would work with the 901 gearbox.

Lots of little things, but the end (or should I say beginning) is in sight.

Originally Posted by Bob: 2015 Intermeccanica S6:

I thought I felt a little ripple in the force today...

 

 

Seriously, that's good new, Ronno! Maybe you'll be able to drive it to Henry's when we are out there this summer...

I'm hoping.

I drive the 80 km-50 miles for you non metric folk-(round trip) every second or third day to keep him on track.

Update:

Still truckin' along, with minor and not so minor hiccups along the way.

Turns out the Porsche starter for my 901 gearbox is much larger than the VW unit.  Unfortunately, it didn't fit because it hit the kafer bar.  My mechanic bent the kafer bar a bit, but more clearance was needed, so he had the starter case machined down in the spot that makes contact with the bar.  The starter also blocks the custom exhaust pipe, so a new route is needed.

My mechanic also showed me the dual exhaust tips he plans on using (exiting in the center like Stan's).

Holy 'Fast & Furious' are they BIG!

5+ inch diameter....for each pipe! 

 

I calmly said, "No, something with a 2.5 inch diameter would be preferred."

 

Last edited by Ron O

Update:

My mechanic downloaded updated software for my fuel injection's ECU from CB Performance. It included a tune that should be very close to my engine's specs.

 

Fingers crossed.....

 

Engine should be ready for its first start tomorrow.

 

Fingers double crossed.......

 

He's also finishing off the side vents (in the wheel well-level with the air filters).  He's running flexible tubing down the inside of the fender and under the car, all the way up to the front, for a 'ram-air' effect.

 

Is it possible to triple-cross your fingers? 

 

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