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A few days ago, I dropped off the other VeeDub at the dealership for some electrical work. I've been using the Sloppy Jalopy for basic transportation, despite the cold and rain we've been having.
This morning, I needed to use the little guy again to commute. Not the perfect day for it; 22 degrees and windy. I made it about half-way to Arlington ... and found myself coasting along with no engagement from the gearbox.
Clutch, you say? Broken cable? Why, no! The cable was a bit roached, with a couple cuts of the adjustment threads missing, but that was a seemingly unrelated matter, not the cruciate problem.
I called for a truck, one came, and I asked the guys at Peek to have a look-see. I also called my darling bride, who was asleep at 0600, in order to continue my travels. She showed up -- with coffee -- and all was merrily well.
Turns out, the drums I had asked Peek to install last year were not ideally mounted; it's unclear right now if that's the car being so bastardized (entirely possible) or if that's the parts having a defect. The real problem was the splines on the inside surface of the drums, where the axles pass through, were worn smooth. I could speculate that the castle nuts weren't torqued correctly, but I won't -- I didn't do the work. I will say that the shop did the upstanding thing by me and the car, and owned the bad brakes as their responsibility.
They're re-doing the brake drum on the driver's side (at least; they weren't done looking at the passenger's side when I spoke to Sean this afternoon) at their expense. They volunteered that before I asked, which was very nice. And, bonus, they're readjusting the clutch cable for me, potentially using my replacement cable if need be. That's fine by me.
The tow driver was provided by a company called Charlie's Crane Service. His name was Andre, and it turns out that I knew this guy from a roadside meeting last year, wherein I helped him and a friend of his in ... wait for it ... his friend's old Bug. They had a simple-to-fix problem, I helped, and then they drove off after exchanging numbers.
That dude today took stellar care of my car, and I promised to give him a call when the weather warms up. I also had USAA towing on the policy, which turned out to mean that all I gave Andre was a tip and a signature. That was VERY nice, especially after the morning's events.
All in all, this has been a great day. Except for being 22 degrees out, it was a pretty unexciting experience, almost by the numbers.
Two things I'd add to benefit other SOCers; the red vehicle-under-tow lights Teresa bought and put in the car for emergencies like this have now paid off twice; once when the clutch cable broke last year, and again today. If you don't already have them, get something like them. Secondly, get that towing insurance. It's a couple bucks, and it's worth its weight in gold.

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A few days ago, I dropped off the other VeeDub at the dealership for some electrical work. I've been using the Sloppy Jalopy for basic transportation, despite the cold and rain we've been having.
This morning, I needed to use the little guy again to commute. Not the perfect day for it; 22 degrees and windy. I made it about half-way to Arlington ... and found myself coasting along with no engagement from the gearbox.
Clutch, you say? Broken cable? Why, no! The cable was a bit roached, with a couple cuts of the adjustment threads missing, but that was a seemingly unrelated matter, not the cruciate problem.
I called for a truck, one came, and I asked the guys at Peek to have a look-see. I also called my darling bride, who was asleep at 0600, in order to continue my travels. She showed up -- with coffee -- and all was merrily well.
Turns out, the drums I had asked Peek to install last year were not ideally mounted; it's unclear right now if that's the car being so bastardized (entirely possible) or if that's the parts having a defect. The real problem was the splines on the inside surface of the drums, where the axles pass through, were worn smooth. I could speculate that the castle nuts weren't torqued correctly, but I won't -- I didn't do the work. I will say that the shop did the upstanding thing by me and the car, and owned the bad brakes as their responsibility.
They're re-doing the brake drum on the driver's side (at least; they weren't done looking at the passenger's side when I spoke to Sean this afternoon) at their expense. They volunteered that before I asked, which was very nice. And, bonus, they're readjusting the clutch cable for me, potentially using my replacement cable if need be. That's fine by me.
The tow driver was provided by a company called Charlie's Crane Service. His name was Andre, and it turns out that I knew this guy from a roadside meeting last year, wherein I helped him and a friend of his in ... wait for it ... his friend's old Bug. They had a simple-to-fix problem, I helped, and then they drove off after exchanging numbers.
That dude today took stellar care of my car, and I promised to give him a call when the weather warms up. I also had USAA towing on the policy, which turned out to mean that all I gave Andre was a tip and a signature. That was VERY nice, especially after the morning's events.
All in all, this has been a great day. Except for being 22 degrees out, it was a pretty unexciting experience, almost by the numbers.
Two things I'd add to benefit other SOCers; the red vehicle-under-tow lights Teresa bought and put in the car for emergencies like this have now paid off twice; once when the clutch cable broke last year, and again today. If you don't already have them, get something like them. Secondly, get that towing insurance. It's a couple bucks, and it's worth its weight in gold.

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  • 010411 Parka
  • 010411 rollback
Ed, I really don't think there's a single answer to why they got stripped out this time. I really do have a Frankenstein's Monster of a driveline. Torque is certainly a possibility.
The brakes you're thinking of were probably the original disc setup from 2006, removed in favor of drums a year or so later. I believe that problem was identified to have been the torque issue, yes, but from towing Gordon Nichols' laden truck and trailer assembly back to the Hotel Carlisle in 2007. I got very lucky in that the brakes took a while getting to the point where I noticed them sweating grease -- as opposed to failing in a hard corner somewhere and departing the car.
The last set of drums were never seated correctly -- my fault, entirely (I was missing a thin piece of metal on each side) and so the castle nuts didn't ever line up correctly and had to be cheated.
These drums, however, were put on the car by recognized experts. If they want to R&D the brakes and do something better to fix the problem this time, I'm more than okay with that. A couple thousandths of an inch is quite a lot, given the load those axles place on the drums, and I'd really like to know what the answer is. I haven't been driving the car as hard as I used to in recent months, mostly because I know the front, right, lower trailing arm's bearings need attention.
Peek also said I should bring it back to them in the spring for another look-see, after I have 50 or so hours on these replacements, so they can compare notes. If it's my driving habits, we might be able to tell more clearly at that point.
Cory,

Generally when the splines get eaten up on rear brakes, be they drum or disk, it is because the axle nut was not properly torqued down when installed. Many shops will say they did, when they didn't. Or, they may really think their impact wrench really does deliver 300 ft pounds of force...and maybe it does, but likely it does not. Guessing by standing on a breaker bar or the like is not a great substitute IME. I use a torque wrench on a Torquemister tool and I don't have any problems anymore stripping out splines. As you have a loose collection of parts from multiple cars as well as custom axles there is the possibility the nut is bottoming out on the end of the threads before it is applying full clamping force on the drum itself, worth checking...and that could be done by adding a good quality 1/8" thick washer behind the nut itself and then torquing to a legitimate 300+ ft pounds
I got to have a look today when I picked up the car. The drum that was munched up was cast poorly and the castellated nut didn't quite seat the way it should have -- hence the problems -- and it wasn't checked before it was installed; not something they ordinarily do when they're breaking out an OEM part from a new package. I don't know that I would have checked it, either.
Nonetheless, the entire repair -- from parts, to re-drilling for my lugs in the new drums, general labor ... everything to do with it -- was absorbed by Peek.
They do check their torque specifications there, and they've been around a very, very long time. I'm glad to have them nearby, especially since most of the new things I learn about my car these days is either book-knowledge or from those guys.
Their guesses are better than my facts, most of the time.

BTW -- I know I've said it already, but get'cha some of these lights. Tell me how somebody could miss this car at the side of the road:

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  • 01411 Red lights
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