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I am in the process of teaching myself how to build a Type 1 motor. Mr. Gordon Nichols was kind enough to donate a '69 single port, dual relief 1600cc motor to my cause.

My plan is to completely rebuild this motor with as little investment as possible and actually fire it up. I may eventually use it in a mini sand rail some day or sell it.

Or I may even donate it, free of charge, to another SOC member with a gentlemans agreement that it will only be used as a learning tool and eventually donated to another SOC member under the same terms.




Day one...Disassembly Approximate time: 3 Beers

Today I finally got a beefy enough chunk of steel stock to bolt to the flywheel. What a PITA. I was leaning all 210# of my gut and thunder thighs on a 4' cheater pipe and CRAAAAACK the nut broke loose. Lukly I only had half a beer in me so I didn't go rolling on the floor.

I completely disassembled the motor and learned a few things...

1. The little ditty that the fuel pump sits on is brittle phenolic. Oops!

2. Before splitting the case, not only do you need to be sure all the nuts and bolts are off but you must pull the oil pump. Duh!

3. 1/8" of crankshaft endplay is not a good thing.

4. I learned what worn out bearings look like.

5. Cleaning out a parts cleaner is a messy job.

6. Latex gloves swell and deteriorate when using Kerosene to clean said parts cleaner.


Stay tuned...Cleanup and closer inspection coming soon.

Jerome
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I am in the process of teaching myself how to build a Type 1 motor. Mr. Gordon Nichols was kind enough to donate a '69 single port, dual relief 1600cc motor to my cause.

My plan is to completely rebuild this motor with as little investment as possible and actually fire it up. I may eventually use it in a mini sand rail some day or sell it.

Or I may even donate it, free of charge, to another SOC member with a gentlemans agreement that it will only be used as a learning tool and eventually donated to another SOC member under the same terms.




Day one...Disassembly Approximate time: 3 Beers

Today I finally got a beefy enough chunk of steel stock to bolt to the flywheel. What a PITA. I was leaning all 210# of my gut and thunder thighs on a 4' cheater pipe and CRAAAAACK the nut broke loose. Lukly I only had half a beer in me so I didn't go rolling on the floor.

I completely disassembled the motor and learned a few things...

1. The little ditty that the fuel pump sits on is brittle phenolic. Oops!

2. Before splitting the case, not only do you need to be sure all the nuts and bolts are off but you must pull the oil pump. Duh!

3. 1/8" of crankshaft endplay is not a good thing.

4. I learned what worn out bearings look like.

5. Cleaning out a parts cleaner is a messy job.

6. Latex gloves swell and deteriorate when using Kerosene to clean said parts cleaner.


Stay tuned...Cleanup and closer inspection coming soon.

Jerome
This may be the closest I get to ever rebuilding a VW engine...and it is so nice and clean here in my recliner reading about this...okay ready for Beer 2... uh I mean... chapter 2...I may actually get interested enough to open the cover on that book Brian gave me called How to keep your VW alive....or something like that....

Come on Jerome...we want to read more...
Jerome, I've got a stock 1600 which was in my 84IM when I bought it'. It's down to the short block and I plan to take it entirely apart this summer. Now I'm sorry I sold my 69mm counter weighted crank and 40 Webers! The only problem is when I get it rebuild (and it runs) what will I put it in?
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