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Thanks Jim!

 

There were a couple of reasons I wanted to switch it out.

 

Aesthetically, the Carrera ( GS or GT ) should have a louvered rear lid. The T1's had five in late '57 - '58 then six and then later in '59 they switched to a two grill rear lid. Mechanically, with the larger engines, it should help keep the compartment cooler and direct more air over / into the carbs. I have a little issue with it starting after the engine is good and warm too. Figured it couldn't hurt.

 

Rusty Tubs, $495. A little pricey 'cause it still needs to be shaped a bit, fitted and painted but ... I just think it looks cool. 

The claim is it should fit most cars, original or replica right out of the box. It may require some shaping and tweaking as even with originals, they're handmade and may be a mm or two off. They can make them ready to bolt on right out of the box but also make them unbonded (which I'd recommend) or in two pieces. 

 

Mine is going to be unbonded just in case. Since it's a Vintage and they have a consistent, fairly standard sizing, I'm optimistic. I'll have all the specs and measurements and I'll photo document everything.

 

BTW...as a follow-up

 

      Ted posted pics of the Donatello / Moure red speedster with its unique hinged engine lid. Go to the source (Samba #1629005) for detailed closeups of the louvers...Pics 3 & 4.... This is the five louver lid I'm getting from Carey Hines.

For lack of a better word, you'll notice that it's considerably more 'aggressive' than other louvered lids. I intend to delete the bottom louvers...Four gnarly louvers prevents it from being visual overkill.

 

      As for possible fitting and tweaking...

Brian (Inter911) did a post, May 15 2008, about how to successfully 'reshape' an ill fitting fiberglass lid using heat. I don't fully understand how he went about it, but he promised pictures of the process which I haven't been able to find,... Perhaps someone remembers that they do exist? 

Sorry, never did take those pics.  In the old days with poly windsurfing boards if you wanted more curve end to end you would heat the middle of the board and lay it off the ground with ends supported on two chairs and put a weight in the middle. Slowly the board would bend and when you got the shape you wanted you removed everything.  This was often done by laying the board in the sun with a dark object like a garbage bag in the middle to attract the heat from the sun and heat up the board so it would bend.

 

What I did with the lid was basically the same but I used an electric battery blanket for the heat source.  Many of you probably have no idea what that is but its like an electric heating pad, long enough to go around the outside of a car battery and wide as the battery is tall.  It heats the battery up on cold nights like I used to experience up north.  I suppose a regular heating blanket might work.  I put a towel on the lid as those battery blankets can get hot, then the blanket and then some more towels to keep the heat in.  I laid it on a table with supports like blocks of wood under the area I wanted to bend and then clamps on either side with blocks of wood to distribute the pressure evenly.  As the lid heated up I would tighten up the clamps bit by bit till the lid bent to the shape I wanted.  Still required some more shaping but it seems the curve on these lids, side to side, varies from car to car and this at least got the basic shape right. 

 

I had to do a lot of cutting too to get the lid to clear the 911 fan shroud and air cleaners, here's a pic of the underside of the lid on the car now.

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Last edited by Inter911

Hey Troy.

 

Sorry, not trying to be frustrating or obtuse, I was just excited to finally get it. I got home really late yesterday afternoon and wanted to put it on to check the fit. By the time I went to take pictures it was getting dark.When I take it to the body shop, they'll take more.

It comes in two pieces to make it easier to paint, shape / contour exactly to match your car (just in case it's not a perfect fit).The top panel has the louvers (which will need to be cut open and finished) and the opening for the grill. It gets bonded to the rain tray with an epoxy FRP adhesive (probably a 3M product) after sanding / shaping / fitting so that when it bolts onto the car, they go through both panels. If you look at yours where the engine lid attaches to the mounting brackets, it should be the same.

 

Of course, as with most Speedster projects, 'simple' is a relative term.

 

This one will come down to: If the paint can't be blended to quite match a five year old, existing paint job then it won't just be the new lid that gets sprayed.

I don't think these items are 'without a rain tray' by design.  You can buy just the outer skin or the complete decklid. The latter comes with both inner and outer halves. The inner half has the rain tray molded in. Because of how these items are contoured, they have to be molded in two parts.

 

If you want to add louvers to you decklid and chose to go the less expensive route, you can buy just the outer skin. Armed with your new outer skin, you have two choices: You can then cut your existing decklid in half (separating the inner / outer half) and bond the new outer skin to your existing inner skin. This sounds like a LOT of work. The other option would be to cut the louvers out of the new deck lid. Cut out a rectangle sized shape big enough to isolate all of the lovers on each side. Then, take those rectangles and  use them as a template to cut a similar size rectangle on each side of your existing decklid. Bond those bits together. It would seem to me that the latter would be more effective.Especially since you can get to the backside of the decklid.

Does this help?


Ted

Last edited by TRP
I'm not a body man, but I feel like this is something which could be done by any experienced fiberglass guy. These are just my opinions on how it could be done I imagine more experience could yield a.simpler process. That said, if you're going to pay a shop to do it, it may be cheaper to buy both the inner and outer halves and have them shaped and bonded together.

I'd really love to see someone complete this transformation and report back the results and cost.

Ted

You can buy one from Kirk if you bring him the car. Not just the lid but the whole car.  Not convenient for us East Coasters.

 

I wasn't really concerned with the price. It's badged as a Carrera, it has a bigger engine and dual carbs, it should have a louvered lid. More air, better circulation, better performance and keeps the engine compartment cooler.

 

Mostly. It just looks really cool.

 

And I didn't want to cut or damage the original. If I ever sell the car, the new owner might want the choice. I didn't want to cut out the louvers and cut holes in the original either, seemed like a hack kind of job and more labor. Mine came both ways, one piece or two, bonded or unbonded. The cost difference was negligible, they probably all make the bulk of their money on the louvered piece.  

 

Like I said, next week or so it'll go to the body shop and I'll have final pricing from purchase to paint and install, with photos.

 

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