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Headers are for "exhaust tuning". The idea is that pulses from one cylinder will create flow, and actually pull a vacuum on another. It's almost magic.

 

Power characteristics are determined by the size and length of the primary tubes (the ones that bolt to the heads), and the length and outlet size of the collector. In a 4/1 header, ideally the tubes will all be exactly the same length. A "merge" header is actually defining the collector type-- the tubes come together (based on the firing order of the engine) in a long, gently tapered collector. This maximizes the "pull" each tube exerts on the others. In a flat 4, the best way to accomplish this is with a header that collects behind the pulley, looking back-- the tubes are really, really close to each other, but they unfortunately leave very little room for a muffler without sticking out the back.

 

A sidewinder has a merged collector, but unfortunately the tubes vary in length up to 6". It is, however, packaged in a way that makes installing a muffler much easier.

 

The Tangerine Racing header is a Tri-Y, which pairs cylinders which a "mirrored" in teh firing order into one pipe, then pairs those pipes into a second collector. A Tri-Y has primary pipes and secondary pipes. The size and length of each is tuned for certain characteristics. The Tangerine Racing Tri-Y is a true, equal-length design, and is masterfully constructed. It is really really cool.

 

In general, a 4/1 merged header is going to maximize top end power, and a tri-Y is going to give a strong mid-range. Tuning a 4/1 is much easier-- bigger primary tubes move the power band up, as do shorter primary tubes. Messing with the variables changes how the engine performs.

Perhaps, but then you have to ask whether you want torque (the power that you feel) or horse power (the figure written on paper) and whether it is apparent in the mid-range or at much higher RPM's.   There is always a trade-off going on there.  You might change something to see a HP gain, but if it only shows up above 6,500 rpm would it be helpful for you?

 

You also get into a situation of decreasing marginal returns, meaning that as you squeak out that last little bit of discernible power, it cost$ you more and more per unit of horsepower gained.

 

OK if you're at the drags and going for a season championship, maybe not so practical for road use.

 

And don't forget - the bends (how many, how tight) also have a restrictive effect that may or may not be used to the tuner's advantage.  Speedsters have a tight space situation forcing us to have those ridiculous bends and sweeps so whatever system we end up with is often a big compromise.

Last edited by Gordon Nichols
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