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New pressure plate after 5000 miles or what happened

Thank you all so very much for helping me with the clutch cable replacement Greg Leach out of California Vintage sent me one right away great guy

I got the right search cable in but pushing down the clutch was extremely hard and getting it in the first gear felt like I was going to break the shifter off and I was able to shift until all the gears by pushing down the clutch was extremely excessive amount of pressure is compared to normal my expert Volkswagen mechanic Porsche mechanic here in town said John that’s a pressure plate. Do you guys know why I would have such amount of pressure on my clutch pedal and having a difficult time put it in the first gear often times I would just Leavie second gear

This car is turning into a real money pit if you’ve been following me for the last two years

JPC

Last edited by Theron
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Sometimes replacing the shorter early style clutch release arm with a longer, later style one makes a big difference in clutch feel. Yes, you have to make sure the bowden tube is curved just so. And the cable needs to be greased along its whole length and the tube its in can't be kinked or broke loose from the tunnel. If all that's done and the clutch is still too heavy you might consider a less race-oriented clutch setup—though in my experience so far, no VW-based clutch is even in the same league, in terms of leg feel, with an old Camaro clutch from the '60s or early '70s. 

Kennedy pressure plates are JUNK!  I;d rather run an EMPI and thats saying a lot form me...  We use Sachs and Sachs HD and have used nothing f=but for several years.

I had probably a dozen KEP Stage 1 clutches stretch or break rivets in under 1000 miles, some as quickly as Day 1.  And it didn't matter if they were hydraulic or cable and I use the proper length arm, properly adjusted, so there is no chance they were hyperextended (which can easily happen with the wrong hydraulics or the wrong length clutch arm FYI) 

I have been very happy with nearly all my KEP purchases and I still use a lot of their parts, I just avoid their pressure plates now.

I did bring this to their attention many years ago and all I got was  "its not an issue" and "you must be over adjusting" type replies.  Search the VW forums, it IS an issue...  I don't know if it is JPC's issue, but it's an issue.

re:Bowden tube, it's easy to check your bend, but that usually either makes the cable hard to push when over bent (and can break cables early) or makes it chatter when under bent.  And as I said before, longer clutch arm can move the TO bearing too far and hyperextend the pressure plate or destroy the TO bearing, so if you are using a long arm, be extra cautious when adjusting the freeplay.

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