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That's pretty darn light!  A single person could probably remove and install that without too much trouble.  

 

Something to think about - I'm sure it would be a pain, but maybe you could work up a brief  article geared towards complete idiots like me with basically no fabricating experience about how you make one of these - including general info like what to look for in the beetle top, where to cut, what to weld, what weather stripping you use, etc.  There are probably a lot of little details that aren't immediately obvious from the photos that would be important to know when building a top like this. 

 

Theron could put it in the library or knowledge section for future folks.   

Originally Posted by Ted:

That's pretty darn light!  A single person could probably remove and install that without too much trouble.  

 

Something to think about - I'm sure it would be a pain, but maybe you could work up a brief  article geared towards complete idiots like me with basically no fabricating experience about how you make one of these - including general info like what to look for in the beetle top, where to cut, what to weld, what weather stripping you use, etc.  There are probably a lot of little details that aren't immediately obvious from the photos that would be important to know when building a top like this. 

 

Theron could put it in the library or knowledge section for future folks.   

the 'where to cut' piece would be helpful for me too.  even rough measurements.  i know all our (car) bodies are different, but a ballpark would be awesome.

friggin awesome.  i love the detail

 

regarding the mold - since youare on the other side of the pond - has anyone considered shiping?  for 20kg at that size i would think shipping would be uber coin.  I wish i could just order this, but i suspect shipping would be ~$600-1000?

 

hmm maybe a trip to visit olie and this would be amy carry on on the return flight?

Ollie:  

 

In case you're thinking about roll-up door windows, the tracks and mechanism from a 1966-1971 VW sedan will work with a little rework to make them fit, like glassing in some mounting tabs on the bottom of the doors (or a bottom bracket to mount to the lower inside panel).  Other years may work as well, I'm just not familiar with them.  The door seals along the top of the door can be made to work, too.  The one car I've seen this done on had 1/4" thick plexiglass windows, not glass.  Don't know how the bureaucrats would feel about Plexi in the UK....  But a decent glass shop might be able to cut down some glass sides for ya.

 

gn

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