Hi All,
Thanks for the nice welcome.
It's an early 90's build by Chesil. Originally finished in white but repainted in VW SpeedBlue in 2007. It's got a 1600 engine with 38k miles on the clock.
Condition wise, it had a new rear floor pan to the drivers side to get through its MOT, but other than that the underside was solid. Mechanically, it was a very poor starter and runner struggling to get anywhere above 50mph if you ever managed to start it!
Since I bought the car in December, my first purchase was 3 books - "How To Keep Your Volkswagen Alive" by John Muir, "How to Rebuild Your Volkswagen Air-Cooled Engine" by Tom Wilson and "The Volkswagen Official Service Manual" by Robert Bentley. Plenty of reading time later, I started my work.
Engine & Mechanicals
If I could strip it, I did. My only panic came when the fuel pump stand broke off in the engine block. I eventually got the bits out with a very big drill and a steady hand, phew!!! Other than that, it just needed a really good and thorough service.
The car is now purring. There's no end play, and the compression readings are all around the 130 mark. It starts first time and accelerates, stops, and runs excellent.
Bodywise
After the replacement floor pan, I decided to have the whole underside steam cleaned/pressure washed and then fully undersealed by RustMaster in St. Albans. Here's the during and after shots...
On the top side, I've got to get the front bumper filled and repainted as it's got a crack in it but other than that, there's bits and pieces of "road rash" but nothing much. I've just bought a "paint repair system" by Chipex. I'll let you know how I get on when it arrives.
I was looking at getting the marks professionally sprayed but would have ended up virtually getting the whole car re-sprayed which really isn't needed. I'm not looking for a concourse car as it looks very "age appropriate" at the moment. The chrome work is pitted in places, but to me it makes the car look so honest and original.
Interior
My biggest job so far....
It had a black vinyl interior (to go with the original white exterior), but it was poor. There was a tear in the passenger seat taped up and holes and wear in the carpet. It was a mess. So it all had to come out, gulp....
Here it is currently
The whole interior and the roof is down in Dorset with a "Sail Maker". Whilst he's not a car trimmer, he's probably the most talented trimmer I've come across when it comes to boat interiors, so I figured as the car is fibre glass, why not!
I've decided to go with a "rich burgundy" leather for the seats, door/side trims, dash eyebrow, and black for the carpets.
The roof is being stripped back, colour treated and then waxed to weather proof it again.
Current estimate is about another 4 weeks for the interior to be finished and then the rebuild starts.
I'll keep you up to date......