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KW, I have had two generators and two alternators in my car over the last 10 years. The car used to live outdoors with no protection under the grille to keep the rain, ice, snow and whatever else off of the wiring.

I got my two generators used and rebuilt from Warren Miles (the freakishly meticulous hobby rebuilder of all things VeeDub) because he was close at hand -- and he didn't charge me for them. Both had external voltage regulators, mounted elsewhere in the engine compartment.

The generators had vent openings in them on the belt-end, which allowed all kinds of garbage to collect inside. I think that's ultimately what did them in.

My first alternator also came from Uncle Warren's Used Parts Emporium (again, free is better than cheap!) but it didn't last more than a year. I believe that one was also killed by living in the elements.

The current (pardon the pun) Bosch alternator was 100 percent new when my wife bought it, and has been absolutely trouble-free. The car has been garaged for the last couple years, and has not been driven much in the rain.

The generator stand had to be modified by chewing off a shoulder for the alternator to sit on, like maybe an inch or so of the lip, but it was pretty easily done. I'd suggest not doing the grinding with the stand on the engine.

It took about three hours, but the mechanics of the situation were pretty simple.

Pictures (generator on the left, alternators on the right):

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Images (3)
  • 071407 generator
  • 071407 alternator
  • 080811 alternator
Cory has a T4 engine though. There are alternator kits that include the right T1 stand and fan belt. If you have a mechanical fuel pump you may need to change that to one for an alternator as it will hit the fatter alternator. Many new alternators are made in CHINA and carry no identifying marks.

There were 2 large oval shaped black plastic plugs in the old generators - they get lost over time though. They were there to keep finger and stuff out. They were marginally for preventing water infiltration.
and if you do swap the mechanical fuel pump for a generator for one made to clear an alternator stand - make sure you have the right fuel pump push rod in there. there are 2 different lengths and it can be a PITA if you didn't know that. (ask me how i know)

or - instead of buying a new mechanical pump, push rod and gaskets... get a block off plate and electric fuel pump. lots of guys run the power off the coil +
I love, love, love those Scat manifolds with either a Weber or Holley progressive carb. We used to run Pinto/Holley/Autocraft 2500's back in the days and they were the bomb. We didn't even have to re-jet them, just put them on and that was it and they performed as well or better than the few dual carb set-ups available in the 70's. And you never had to mess with them.......
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