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CMC body. The system to attach the 2 hollow metal tubes (top supports) that screw into the body side at rear to support the top is a poor system--well at least that's how I see it and I did not do this build. Looking at the manual--looks like it should -all parts oem to car and there--but they will not overlap and ride tgr with a smooth movement up and down. Seems like its a half baked system. The inner well tube with threads are in place and botl with nut for the rear seem right. Are there suppose to maybe be sleeves in the bars so its just not lifting and lowering on threads? Not interested in making it a 30 hour upgrade--suggestions--pictures also are huge help. 

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Sacto Mitch posted:

 

Here's a photo of how VS does it, showing the cone washer.

The black bar is for tensioning the top once it's been put up and fastened at the back and at the windshield header.

SpeedsterTopBkt2

 

 This has actually worked well for me the few times I've had the top up for some chilly weather drives. Leave it in the untensioned position, attach the top to the windshield frame, button up all of the rear snaps/fasteners, and push the black plastic tensioner down in place, and your done - works great.

I did, in fact, use long pieces of 3/4" ID shrink tube over the top bows.  Makes them look super-nice forever, but bear in mind that it will cost you quite a bit more than paint.  I had the tube kicking around, got it for free and that's where it got used.

It seems to me that I had a bunch of those cone-washers kicking around, too.  If I can find them I'll send you a couple.  They're not much special.  If you find a VW engine builder, they're pretty much the same as valve spring washers.  In fact, Kirk once told me he used valve spring retainers for that top pivot and they looked cool:

http://www.cbperformance.com/product-p/1504.htm

Do we still have personal photos on this site? If not, I will look for photos when I get home.

It has been a long time since I did it. Afterall, this was a 30 year build time. The inside of the hoop tube is greater diameter than heim threaded part. I think what I did was tap the hoop tube and screw in a brake line fitting to reduce the diameter. Then I tapped that for the heim joint. After that I powder coated the hoops.

I used the brake line fittings a couple of other places too. I used one through the fiberglass where the "hood" prop rod goes to avoid wearing the fiberglass hole.

I also used a brake line fitting where the rear deck lid pin goes to hold it open.

In the photo, you can see how I modified the lever to hold it away from the carpet instead of using a cone washer. Where it screws in I have a nylon washer between two chrome washers.

20171005_185416[1]

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Last edited by Michael McKelvey
Michael McKelvey posted:

I used the brake line fittings a couple of other places too. I used one through the fiberglass where the "hood" prop rod goes to avoid wearing the fiberglass hole.

I also used a brake line fitting where the rear deck lid pin goes to hold it open.

In the photo, you can see how I modified the lever to hold it away from the carpet instead of using a cone washer. Where it screws in I have a nylon washer between two chrome washers.

20171005_185416[1]

@Michael McKelvey

Very clean install. 

Are the rods/bows just slipped over the brake screw and or can the heim ends just be pulled/slipped off?

 

Last edited by Bill Prout

@Bill Prout, the brake line fittings are like the adapter to the right of the nut in Wolfgang's picture.

In my case, the brake line fittings are screwed into the ends of the hoops. They are colored black, along with the hoops and are now invisible.

The heim joints screw into the brake line fitting. There is a round chrome nut on the shaft of each heim joint.

The heim joints attach to the tension lever with allen head cap screws. Because of the round heads you may not have realized these are bolts.

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