It took me 3 solid years to work out the drop in roller assembly that I now employ. Lots of broken parts, lots of trial and error and lots of determination are all that paid off.
No, I don't bartar very much, no time for that and it's too damn confusing.
I tried every lifter from .722-.944 diameter available before we finally bhad lifters made. The standrd .842 Chevy lifter may look promising, but you'll soon find that the limited lift allowed by the case and alignment issues will result in a compromise.
If you think this is easy, you have a lot to learn.. I failed for two solid years time and time again and spent about 25K in parts alone, another 10K in alignment and insrtion toling and 2K in other tooling to test the alignment of the bushings in relation to the cam tunnel. With rollers, if you are one thousandth off the cam will walk and destroy the cam bearings in less than an hour of run time.
I only sell the components in an engine with the complimentary spring pack and other valvetrain components that will take the abuse of the radically fast opening rates of the roller camshaft.Now that it's all worked out my arrangement only requires the bushings to be aligned with the alignment plates and then pressed into the case, no welding, no machining.
Once we worked it all out it worked beautifully, but this isn't something that can be done with minimal tools or a mindset that it is simple... Hell it failed over 20 times in a row in my test device before I ever put the arrangement into an engine!
not to say you can't do it- but expect to spend some money and pick up some pieces... I have several sets of .842 doweled lifters I'll sell you cheap, they would not work for us.