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Avoid the .096 stuff they have at Lowe's Depot and go to a glass store to get at least .125 thick.  Mine are .125 thick and I consider that to be the minimum.  Bill Drayer installed .250 (1/4") plexiglass and they are significantly stiffer in wind buffeting.

 

Depending on the thickness used, you'll have to get rubber gasketing material for it. For that, there's McMaster-Carr and they're pretty good, or you can try JC Whitney.

Yup, right you are Rich....sorry for the thread drift contribution. Those side curtains are not hard to make. Cardboard template first for each side, make them high enough to tuck up into the cloth slot into the roof fabric, cut and fit to do your best at the trailing edge of the windshield frame ( check first that the door can open and close freely). I pirated my door sill pins from the existing and poorly working side curtains that came with the car. Ask your glass supplier for tips on drilling the glass.

Everyone needs to be aware that these cars are low-volume and not only do they differ from maker to maker, but each individual car may differ even from the same maker.  Heck, when I had my original top on my car, the windows differed from side to side.  I've since fixed that, but it's an illustration of the variability of low-volume, hand-made cars.  You can't make a side window set that will reliably fit on any car other than the one used as a template.  If it was that easy I would have gone into production a couple of years ago.

Mike,

 

Do some searches on this forum for suggestions.  Did your car come with any of the parts needed for the side curtains?  Most of my poarts came with the kit from CMC.  I'm not sure what the material is that I used for my side curtains but they are about 3/16" thick.  Somewhere on this forum are details on where to buy the ferrules (sp?) that go into the holes on the tops of the doors (believe electrical department in Home Depot?).  Also details are on here for making the prongs that attach to the bottom of the curtain and go into the holes.  I recently attached a strip of 3/4" x 1/16" aluminum (Home Depot) across the bottom that holds the rubber trim in place and stiffens the window.  You'll also see on mine a circular airplane vent that opens/closes/rotates to allow fresh air, etc, maybe someone on here remembers the contact for those. 

 

Rain in Carlisle?...nah, not this year. 

         

Side curtain

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