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Maybe, I did not spend enough time looking back for this topic, but wish to show some custom made tools and methods I came up with, which should help all who work on their own speedster/550's.

The pictures show the EMPI four/ five wheel hole and flywheel removal device to help hold the flywheel to remove gland nut or on the wheels, remove the axle nut.  I show how I removed the weak arm on the EMPI tool and replaced it with 3/8 thick X 3 inch solid steel bar or arm. Since that improvement, it has never broken.  On the removal of the axle nut, I use the shown 3/4 impact drive 1-7/16inch or if you can find one, 36mm socket plus 3/4 breaker bar and three foot of chrome moly pipe.  That removes most stuck axle nuts and gland nuts. Some gland nuts are 1.5 inches so you might need a larger impact socket.  Other shown device is the use of an old VW lug nut and spark plug removal tool which they put in the front trunk and with a 2X2 square piece of steel tubing, cut with notches, and welded on the VW lug nut tool I found this fits inside my AC Delco jack, where the support goes and also fits nicely on the round parts of the bottom of the EMPI coil over shocks. I like using these shocks as they are low cost and give a soft ride, yet can be adjusted up and down, as needed.  Just faster than adjusting the torsion bars. The problem I had was the coil spring is strong and I could not compress it one inch, needed to install it on the stock IRS or Swing axle shock lower mounting spots.  After too many cut hands, I came up with the cheap device which works perfectly.  The floor jack pushes up on the shock and puts it into position and you are not using your fingers or muscles, but letting the jack do the hard work.  Once lined up with the bolt hole in either the IRS or swing axle lower mount area, slide the bolt through and this cut my time from one hour total to five minutes on each shock and no hurt hands or injuries.  The pictures are not the best, but hope you get the idea.  Cheap to fabricate and if you ever install these coil over shocks, this will save you time and your fingers.  The next picture is showing how to remove frozen stock brake star wheels.  Usually, the screw, inside the star wheel can be removed, but the star wheel is frozen into it's base on the backing plate.  Remove the screw using a large screwdriver. Then using a metric 10mm X 1.50 pitch bolt, longer than the adjustment screw you just removed, put that bolt into the threaded hole and use a 17mm socket and ratchet and turn it and I promise you that frozen star wheel will come out with no damage. No using hammer and chisel or curse words. This makes things simple and fast and saves you from injury and also saves the parts. When parts are removed, clean them with a wire brush and reassemble using anti-seize compound.  The last item is a flywheel removal and installation device a machinist and welder friend of mine made for me.  This is a one off item and nobody sells it. I cannot reproduce it as it would cost too much for the labor involved. But, if you have friends who are good at welding and machine work, this is presented for your review.  What is does is remove any VW type one flywheel with more than stock dowel pins or ones with eight tight dowel pins and also, wedge mated crankshafts. Now, we all know removal of any wedge mated type one crankshaft is not easy .  And, you don't want to damage parts, so we came up with this proven and tested device.  There are two devices. One, for removal of the flywheel from the crankshaft and the other small device installs the flywheel without using a hammer and socket method as Berg suggested.  Works great and saves expensive parts.  I hope some of this helps you whom do your own work.  The repair shops will have some of these tools I showed and perhaps, know about the easy way to remove those star wheels on the brakes.  But, you only need a few low cost items and you can make your life easier, when working on your speedster or 550.  Please overlook my grammar and the silly T on my computer barely works, so sometimes, it does nothing. 

Keeping old VW's running like new .   Past National drag racing record holder.

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You know, George......After you work on these cars for a while (and get frustrated at trying to do stuff and just need "the right tool....let's see here....I'll just make one!") you eventually build up a decent inventory of custom tools to get the job done.

 

You've got an impressive batch, there!  I used to have a lot more, but then retired, moved three three times in 10 years, usually to a smaller place, and had to dump LOTS of stuff along the way.  At least I saved most of the VW tools I had either made or acquired.  Carl, on here, let us know about an old VW dealership that was closing after decades, and auctioned off all of their old tools and I KNOW there were a bunch of local VW folks there, checkbooks in hand, for the VW service tools.

 

Nice Job!

I hope any of the "custom" tools , I showed, help someone to save themselves stress. Here is a short funny story. I am "regular" at the local Jack-in-the-box fast food place. Known to all as "Mr. George". It's a southern thing .

This young female fast food worker was looking somewhat unhappy yesterday and I know all their names and asked her if she was feeling sick . Her reply was classic and she said the place stresses her out and she is going to look for another job. I recall her being at this job for only four months. I hear her and the boyfriend ( he works sometimes?) are going to move to the big city and there will be "less" crime than they find in our city of 7500 people and less expensive to live there. Silly me, I asked how old she is and turns out, only 18 ! And, the punch line was when she looked straight into my eyes and told me she is getting gray hair , from all the work stress. Wow, such a hard life at age 18 ! I had no idea how stressed out this new generation is. I feel so sorry for her and the "fast food" workers. Really ??? Gray hair at age 18 ? Stress, after working only four months ??

So, thought I would reduce stress for any speedster owner with my creative tools. Ever hear "it's the KISS" principle ? Keep it simple, Stupid !
Sorry, I am not a video game person. But, think I know what you are referring to. The original handle on the EMPI tool twisted, when we tried to remove some VW bus axle nuts. After my certified welder brother put on the 3/8 by 3 inch solid American steel piece, only the part you see with all the holes has tried to bent, but has held up for over 20 years. I wonder if this would be considered some kind of weapon, if I carry it with me, in the speedster ?
I am giving away all my trade secrets . For pulling oil pumps, if you are not taking the engine completely apart, on the type four, I made my own puller which goes in the threaded hole in the body of that stock pump. I only use the 914 stock oil pump, not any aftermarket ones.

On the Beetle type one, if a complete tear down, once you loosen all the case nuts and bolts, usually a dull 1/4 wide screwdriver on the edge of the oil pump will drive it out, but don't hit too hard or you will crack the oil pump housing. If you are NOT doing a complete engine tear down and have a leak in that area or just want to change out your Beetle type one oil pump, I use the EMPI oil pump puller, part number 5002. Now, beware, their China made metal is not strong enough and will bend, so I had a welding place cut off the round bar part on the EMPI oil puller and weld on a larger diameter USA made steel piece, same length, or a tab bit longer, but stronger round bar. That fits inside the oil pump housing, once you pull out the gears and the other part of the oil puller rides on the engine case, so with all the case nuts and bolts tight, you can then remove the oil pump without damage to it or to the case. EMPI has some good ideas, but the quality of their metal is terrible and their welds are also weak. Once their puller is "improved" it works good. I also had that round bar extended just a little bit to better grab inside the oil pump housing. Well, there is the oil pump removal secret. Send money to me at: ****************---- George K. ---

One more thought. IF you have a plugged off oil pump , using a full flow Berg or Jaycee Enterprises external oil filter and cooler, the EMPI will not work as the outlet of the pump is with the plug ( set screw) in it. Then, back to the hammer and dull screw driver, but take it easy. On the stock oil pump, the lip you see on the oil pump housing is not very thick. On HD oil pumps, it is bigger and less chance of breakage with the hammer, screw driver approach. Use the dull screw driver on the sides of the oil pump, not by the 8mm mounting holes, if I am making any sense here. The area , by the 8mm mounting holes is easy to break. One has to work smart, when doing VW engine stuff. Use some skills and common sense. Sharp chisel or sharp screw driver and you will break something. Screw drivers are cheap and I buy extra ones at garage sales, so I can dull them for use as punches or drifts.
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