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I've had my speedster for less than 6 months and this is the first time I've been stuck crawling southbound here in the OC.  (Drive home took 40 minutes) I have the heater blowing in the cockpit. When I go to the gas, I here a lot of coughing from the engine. I'm new to the air cooled engine. So, what's going on back there?  Air temperature was probably in the low sixties. 

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Large Dachshund posted:

Hey, Anthony,

thanks for the kind gesture!  ironically, on Saturday, i'm gonna be in Hawaiian Gardens to have "Ella" get her 1000k oil change.  I was hoping I might get some insights before i checked with Kirk.

This board is awesome.  i can't believe the camaraderie in this community.  Next time, you're down here, Anthony, I would love to meet up.

I would scrap the appointment with Kirk and take the opportunity to have Anthony look at it. (No Brainer)

Large Dachshund posted:

Hey, Anthony,

thanks for the kind gesture!  ironically, on Saturday, i'm gonna be in Hawaiian Gardens to have "Ella" get her 1000k oil change.  I was hoping I might get some insights before i checked with Kirk.

This board is awesome.  i can't believe the camaraderie in this community.  Next time, you're down here, Anthony, I would love to meet up.

What they're trying to tell you is if you're having trouble with your car don't pass up a date with Anthony. I've never met the guy but from what I've heard you may even learn something, and the Speedster's oil will wait 'till next week...

Anthony posted:
Art, CMC, 1641cc posted:

Anthony,

You are recommending premium fuel in a 1600, w dual Solex's?  I guess I got all wrong.

Art

everyone should be running Premium fuel in their vw regardless of engine size or carbs-single or dual

I've been running premium fuel plus Star Tron Enzyme treatment at every fill-up since I got my car over two years ago and I've never had any carb/fuel related problems. 

Last edited by Robert M

I had the loose manifold thing, and it drove me bonkers for quite a while.  The gasket failed, and allowed air leakage from outside, as well as vacuum communication between the two intakes.  Ran like shyt, frankly, and no wonder. Here's what I saw when I pulled the manifold:P1020089

The proper diagnosis here was to spray the area with starter fluid while idling, and note  any change in the idle speed.  Easy and definitive.  Unless the only failure is the narrow piece of gasket between the ports (totally missing in my case).  This failure mode happens  more often than one might like, and if that is the only failure, then the starter fluid spray test likely would not work.

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  • P1020089

I had that same issue for a long time - the gasket between ports was so thin that it kept getting sucked out and then it would run crummy.  My head ports (044's) have huge oval shapes so the part between ports is really thin - less than 1/8".  Drove me nuts.

Finally, I called Jake Raby and asked him about it and what to do.  He recommended getting the mating flange on the intake manifold dressed at a machine shop to make it flat and smooth, and then use very thin film of Locktite 510 flange sealant and no gasket.   Never had a problem since.   They're a little tough to get off, but I found that using the manifold and carb as a torque arm and applying gentle, constant and increasing hand pressure at the top, after a short while you can feel them slowly let go.

Oh!  and I found that using Nylon insert Stopnuts (Nylock) on the manifold-to-head studs is a major PITA for me, mostly due to lack of access - Instead I use taller, 11mm manifold nuts with lockwashers and crank them as tight as possible using an 11mm stubby, open end wrench.  I've tried tall sockets, universal joints, 1/4" ratchets, etc, and of all of them, the stubby seems to work the best.

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