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I am doing some regular maintenance on the Red Baron in prep for the Pumkin Run III, and before winter, and, well, it is just time anyway, so here it is. Oil/filter/valves, air filters, that sort of thing. Car running pretty good lately so no problems I know of. I used to have a pair of those cast Al valve covers, came w/ the car, but hated them as too leaky: looked good, worked bad. Got some REAL VW stamped steel ones and these work much better, The plain-Jane Vee-dubs do not look as cool, at least not until the oil is all over the place. ANYWHO, when I took off the Al covers I neglected to remove the studs in there to which they attach. I gave the covers away at Carliels one year, and someone said: "where's the studs?" Doh!!! So any way, I have now remembered to take these out. Well, I find that if these are removed, I will need to have some other threaded device to hold the rocker ass'ys down -- no kidding??! The aforementioned "studs" are nothing more that a hex bar of just such a length drilled and tapped through at 8x1.25 mm. OK, so I go to my handy/dandy Haynes VW manual and look up what I might need, and sure enough, says right there that the std issue VW nuts (and washers too) are "special": copper coated, says in my book, keep them separate and do not confuse w/ other plain ones. Well, WTF is that all about? So the short of the story is I call Peeks Perfomance and ask about these special nuts/washers. He says: "Not so special". They use steel nuts and wavy washers in all their work, and they work fine, he says. So that is where I am. Meanwhile, the drilled and tapped hex bars were in there working just fine, one supposes, but w/ no washer either. So I will put the nuts/wavy washers from my local hardware store in there, torque to 18 ft-lb, and see how all that goes.

Just FYI is all.

2007 JPS MotorSports Speedster

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I am doing some regular maintenance on the Red Baron in prep for the Pumkin Run III, and before winter, and, well, it is just time anyway, so here it is. Oil/filter/valves, air filters, that sort of thing. Car running pretty good lately so no problems I know of. I used to have a pair of those cast Al valve covers, came w/ the car, but hated them as too leaky: looked good, worked bad. Got some REAL VW stamped steel ones and these work much better, The plain-Jane Vee-dubs do not look as cool, at least not until the oil is all over the place. ANYWHO, when I took off the Al covers I neglected to remove the studs in there to which they attach. I gave the covers away at Carliels one year, and someone said: "where's the studs?" Doh!!! So any way, I have now remembered to take these out. Well, I find that if these are removed, I will need to have some other threaded device to hold the rocker ass'ys down -- no kidding??! The aforementioned "studs" are nothing more that a hex bar of just such a length drilled and tapped through at 8x1.25 mm. OK, so I go to my handy/dandy Haynes VW manual and look up what I might need, and sure enough, says right there that the std issue VW nuts (and washers too) are "special": copper coated, says in my book, keep them separate and do not confuse w/ other plain ones. Well, WTF is that all about? So the short of the story is I call Peeks Perfomance and ask about these special nuts/washers. He says: "Not so special". They use steel nuts and wavy washers in all their work, and they work fine, he says. So that is where I am. Meanwhile, the drilled and tapped hex bars were in there working just fine, one supposes, but w/ no washer either. So I will put the nuts/wavy washers from my local hardware store in there, torque to 18 ft-lb, and see how all that goes.

Just FYI is all.
Alan, next Carlisle you can scoop up the four threaded hex bars too -- I have them now.

As to the rest, the job is done, and a little pre-Pumpkin car show set for this Sat should be the thing to be sure all running right. The affair this Sat is called Highland Day, and is a very small carnival celebrating our little town (Highland), which is just an intersection, really, at MD 216 and 108, just south of Clarksville. any/all welcome to attend. Local grocery store will serve great BBQ and other stuff (hot dogs??) for cheap. Beer too, I think.

Anyway, air filters cleaned/oiled, valves checked (none needed adjustments), valve cover gaskets checked and renewed, new rt. side mirror installed, engine cleaned off, oil/filt changed. Should be good to go. Have not checked timing, and car running rather well recently so decided that apart from the air filter cleaning, not going to mess w/ those d%$! Webers.

I used the steel nuts and wavy washers I found at local H-ware store, torqued down just so, to hold the rocker ass'y, and all looks good enough. If anybody in the vast brain trust here has any idea what is so "special" about the copper-clad nuts that VW says needs to go here, pls advise. Local VW guy (Peek's) had no clue.
Kelly:

Just got around to reading this thread.

What book did you get that info from?? I remember Porsche using copper-coated nuts here and there in the early 50's, but then went to steel nuts and wavy washers for the rocker arm shaft retainers by mid-50's and used them on P-cars and VW's ever since. I believe that the current engine builders use steel and wavy washers, too (one or two might use locktite blue).

Buena Suerte,

gn
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