Hi everyone
I have owned my new 356 speedster from VMC (bought through Roy at Cloud 9 Classics) for about 2.5 months now and as the weather gets better I'm taking the car out a lot more. I now have over 130 miles on the odometer! Yay. Big shout out to Greg and Anna at VMC as they were fantastic to work with when the car was being built and their after sales support was excellent too as I has a few things I needed taken care of after I got the car. Buying from Roy was a great experience too and he made the whole process very straight forward.
OK, now onto the topic of this post...
One of the things that got my wife all negative was the constant smell of gasoline in the garage and every time you opened the door from the house to the garage, the gas fumes came into the house. So this led me to read up on the gas fume topic in the various posts on this forum and I saw that a lot of other members had the same experience too. The answers were great, but they didn't help my wife out as "this is the way VW carbs are... and it's part of the 356 Speedster owner experience".
The carbs and the exhaust pipes were the source of the gasoline/oil smell coming from my vehicle, so this was the area for innovation I concentrated on. After trying various ways to limit the evaporation from the carbs, I'm happy to report that I came up with carb and exhaust tip "booties" for my little widebody Speedster - and it has dramatically reduced the gasoline smell down to almost nothing.
I tried different materials to make the booties and used a thin 2mil rubber sheet first, but that was too hard to put on and take off as it didn't have enough stretch in it. The rubber was grippy too which didn't help at all when trying to slip them over the air filters.
Next, I upgraded the idea to use Polyurethane (PU) coated fabric and that did the trick as it had enough stretch in the material to allow for easy installation and removal of the booties. The PUC fabric also has a polyester fabric on the outside which made it pretty slippery and this helps with the booties gliding on and off the metal parts a breeze. I doubled up the fabric and used a sewing machine to stitch everything up - with a zigzag stitch to allow the fabric to stretch and making the booties about 1/2" smaller than the circumference needed.
This allowed enough stretch in the fabric to make a good seal around the carb's air filters, and for the exhaust pipes, I went 3/8" smaller than the exhaust tip's circumference.
Here's a few pictures of the booties installed on the carbs and the exhaust tips.
After installing these and airing out the garage for 5 minutes, I closed the garage doors and left it overnight to see if the gas smell will accumulate again. This morning, opening the door from the house to the garage resulted in a dramatic improvement as there was only a small hint of gas fumes. This may be from the stuff in the garage that absorbed the fumes for 2.5 months so we'll see if it all goes away in a few weeks with the booties installed.
For those still dealing with gas fumes, you may want to give this a try. I bought the PUC fabric from a local fabric store for about $6 (1/2 yard) and it took me 1.5 hours to make them with the wife's sewing machine.
Just make sure you install them AFTER THE CAR HAS COMPLETELY COOLED DOWN so there's no risk of condensation or anything weird. And remember to take them off before firing the car up for the next run!
Happy Hooning!
Phil