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All the things Julio mentioned are easy fixes except for the Fuchs. Personally I like the old school as well a authentic look of the wide fives which that car has. If you like the car then work a deal with Greg to change the transaxle ratios.

If you're serious then ask for many detailed photos - IMO if you like the color combo then you won't find a nicer coupe with a 2332. It's got the right engine - with the right gears that car would be sooo fun to drive.

Greg is currently doing some work on my car. Yesterday he let me drive a Spyder with the gear ratio that I am interested in. The ratio I'm talking about is a 3.11 1st, 1.93 2nd, 1.21, 3rd, and .89 4th with a 3.44 R&P. The car I drove yesterday had a 3.88 R&P but I am going with a 3.44. With the 2332 motor a transaxle setup like that is perfectly spaced out for the larger displacement engine. Remember there is no replacement for displacement. Sorry you fellas with your short tranny's & small engines this is just something you won't understand until you try it. Kind of like once you go black you cant go back!!

Seriously Chris the stock vw transaxles were designed for a much smaller engine and that is why the stock gearing is so low. I suppose if you are into drag racing with a lot of stoplight to stoplight punch then the stock setup is right for you. If you like the gears stretched out for nice acceleration and space between shifts but still perfect for a curvy road then get the setup above. Just my 2 bits.

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Thanks Rusty.  I appreciate the input.  As mentioned, I'm not mechanically inclined so getting this kind of info is very helpful.  My driving intentions are definitely Sunday curvy roads with nice acceleration and not to hammer on the car from light to light.  I'll reach out to Greg and see if he can make your recommended changes prior to shipping.

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Chris,

Get the car with the trans mod and whatever other light mods you prefer.  That way we can compare notes at Carlisle when I get mine delivered next year. This group is 'lite' on the Coupes only represented by Jim Kelly's SAS suby powered this year.  Greg can do anything you ask him too within reason but you have to buy the car first and pay for the add ons. Hopefully it works out for you.  Another cosmetic was to change the power window buttons to billeted as per this photo, they will look way better than the black ones it has now.

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Great point Julio and that was my thought as well.  Who has the best accessory site out there to research add-on's?

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I'd say add-ons are pretty custom - check Sierra Madre though.

You surely won't find many used Coupes for sale - maybe 1 or 2 per year.  So if it's close to what you are looking for - go for it before its gone.  

 

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Rusty- 3.44x3.11 is hugely long, and for anything but flat ground will be a pain at idle speeds (and just above). If you compare final drive numbers (r&p x 1st gear)- stock VW 1600 (3.88x3.78) is 14.6,(which, I agree, is short for a bigger engine'd car when performance off the line isn't a priority) where (as far as I've found) most 356 final drives in 1st gear were in the 14.1- 13.7 range (there is 1 combo - 4.375x2.90, that gives a 12.6 final drive, but as far as I've read it was more for just getting the car moving for road racing). 3.44 x 3.11= 10.69; as I said before, that's long!

The 3.44 r&p/3.78 1st combo, which a lot of guys like in a Speedster, gives a 13.0 final drive, and at 900rpm (idle or just off) you're already doing 5-6 mph. Stock 1st-4th gear spacing with the 3.44 gives great highway speeds! (don't ask me for help with the tickets) and is really close to what was in the Spyder (without the expense of the custom mainshaft/gear set). Going with the 3.88/3.11 gives a 12.0 final drive, and a member here (Trevor?) says it's perfect. Any longer and parking lots and hilly areas (where do you live?) will be hard on the clutch.  Remember, a Spyder is a much lighter car (25? 30%?) than a Speedster, and what feels right in the Spyder won't necessarily translate straight across into a Speedster. What are you trying to achieve with this?

Don't get me wrong; if you're sure that's what you want to do, then great. Just be sure. Al

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Hi Folks,

Just got in and gathering my thoughts.  A little known thing about us is that a big part of out business is service, upgrade, repairing, accident/insurance repair and sorting out of other builders cars. 

This particular car is owned buy a meticulous owner that addressed and upgraded any issues the cars had.  We have experienced pretty much all the same issues with JPS cars and know what to look for.  The car was fully inspected, test driven and evaluated to what it all needed and all was at taken care of. 

JPS makes beautiful cars and are above average in aesthetics and is a great platform.  Not sure why they neglect certain mechanical issues as after we are done with them they are great cars and should have been done that way from the get go.  Every customer that drives the car after we have gone through them is amazed of the transformation of performance and reliability.   

Lets get to value.  Not sure what the average cost of a coupe is new from JPS, but most need an added $5k of sorting out.  Add that to the initial price vs. what the asking price is for the car now and do the math at the savings, not to mention the joy of having a car done right.

This car has a 2332 full flowed with external filter and oil cooler, pro street tans by Ranch, 4 wheel disc brakes, leather interior, Vintages Speeds shifter, heated seats, AC, Sirius radio, elec window washer.  And, newly replaced complete front German beam with all new ball joints, tie rods, torsion springs, sway bar with urethane bushings, and performance KYB shocks.  Front and rear suspension has been aligned and torsion set to performance standards  New Kenedy performance clutch with German disc and throw-out bearing, new engines seals, upgraded trans mounts and performance supports, new brake master cylinder with correct master for 4 wheel disc brakes, new brake lines, new wheel bearings.  The list just goes on and on.  The car drives and handles so nice. 

At our shop we removed all the running gear (motor, trans, and all supports and mounts) removed all the suspension (complete front beam, and rear torsion plates and bars), removed complete brake system, and reassembled all of  it as it should be.  

This car is a killer deal for anyone that is looking for a coupe. 

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ALB posted:

Rusty- 3.44x3.11 is hugely long, and for anything but flat ground will be a pain at idle speeds (and just above). If you compare final drive numbers (r&p x 1st gear)- stock VW 1600 (3.88x3.78) is 14.6,(which, I agree, is short for a bigger engine'd car when performance off the line isn't a priority) where (as far as I've found) most 356 final drives in 1st gear were in the 14.1- 13.7 range (there is 1 combo - 4.375x2.90, that gives a 12.6 final drive, but as far as I've read it was more for just getting the car moving for road racing). 3.44 x 3.11= 10.69; as I said before, that's long!

The 3.44 r&p/3.78 1st combo, which a lot of guys like in a Speedster, gives a 13.0 final drive, and at 900rpm (idle or just off) you're already doing 5-6 mph. Stock 1st-4th gear spacing with the 3.44 gives great highway speeds! (don't ask me for help with the tickets) and is really close to what was in the Spyder (without the expense of the custom mainshaft/gear set). Going with the 3.88/3.11 gives a 12.0 final drive, and a member here (Trevor?) says it's perfect. Any longer and parking lots and hilly areas (where do you live?) will be hard on the clutch.  Remember, a Spyder is a much lighter car (25? 30%?) than a Speedster, and what feels right in the Spyder won't necessarily translate straight across into a Speedster. What are you trying to achieve with this?

Don't get me wrong; if you're sure that's what you want to do, then great. Just be sure. Al

All very good information Al. I think over the years you have seen me comment on these gear ratio threads the most! After putting the 3.44 R&P in my car I still disliked 1st with a great disdain. When you look at it on paper the start out of 1st with a 3.88 vs 3.44 is negligible. I realize the Spyder is 600lbs lighter but starting out of first was very easy and my thoughts when driving it were that it could easily tolerate a little longer 1st. I'm going to gamble here and go for it. If the 3.44 makes 1st too long then I will have to bite the bullet and have a 3.88 put in and swap the 4th back to a .82.

Besides you all know you love a test pilot on this site right?

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...or I might bite a bigger bullet and drop a type 4 in!

and Alex, regarding our conversation earlier - The type 4 in the Spyder when properly dressed is like a nice pair of heels on a woman with great legs. You will not achieve the same look with a type 1 in a Spyder and a woman will not achieve the same look in a pair of flats. That is why some pay that extra $15K and that is why some get prenups!

 

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Rusty S posted:

All very good information Al. I think over the years you have seen me comment on these gear ratio threads the most! After putting the 3.44 R&P in my car I still disliked 1st with a great disdain. When you look at it on paper the start out of 1st with a 3.88 vs 3.44 is negligible. I realize the Spyder is 600lbs lighter but starting out of first was very easy and my thoughts when driving it were that it could easily tolerate a little longer 1st. I'm going to gamble here and go for it. If the 3.44 makes 1st too long then I will have to bite the bullet and have a 3.88 put in and swap the 4th back to a .82.

Besides you all know you love a test pilot on this site right?

Yeah, but I forget who has (and who doesn't have) experience with this stuff (especially gearing, as it's so easy to build something you think meets your pruposes but that's almost unusable). You've already tried the 3.44x3.78 and it's still to short for your taste?; I see where you're going with it then!  You have the right attitude, Rusty, toward all this, so definitely let us all know how it turns out. I already can't wait to hear what you think. Test away, my friend!

PS- The only thing I'll comment on- the 3.11/1.93  combo is really (really) short (shorter than the typical 3.78/2.25 short ratio mainshaft (the 2.25 is from a type 1 autostick trans and is grafted on in place of the stock 2.06) and you might find it more fun with using a 3.11/1.86, which will make the 2-3 split a little closer. The recovery rpm should go up with each shift, and to have the 1-2 super short and then the 2-3 shift close to stock is a little counter productive. It's not much (only about a 100rpm difference), but it will be more fun with the 2-3 shift that little bit shorter. Otherwise the 2-3 split is almost stock.

http://calc.teammfactory.com/i...26+2&trannytype=

To have something to compare the info above to-                                                                 When shifting from 1st to 2nd at 3500, the revs drop to about 1950rpm with the stock (3.80/2.06) gears. From 2nd to 3rd, engine speed drops to 2200rpm with the 2.06/1.31 gears (again, stock). You can see that with the 1.93, the 2-3 split doesn't change all that much, whereas the 1/2 change is huge. For those having trouble following, the 1.86 2nd lowers the recovery rpm into 2nd 100rpm (still significantly higher than stock) and raises it into 3rd by the same amount, so you're higher into the powerband.

If you're not committed to any parts yet, either mainshaft/gear combo is about the same price, so I suggest going with the 1.86- it will ultimately be more fun. If for some reason (your trans guy has one he wants to unload, or?) there's a deal on the 1.93 that you can't pass up, then of course it will work as well. 

Again, I'm really interested in hearing your comments after some seat time! Al

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Like Julio said earlier, there is NO BETTER source of info for replica 356/550 than this SOC. A wealth of tech data and shared experience at your fingertips!

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Secured the Coupe with Greg at Vintage and he's going to handle a couple of things prior to shipping.  Looking forward to its arrival!  Thanks to the community for all your input. 

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Al you are 100 percent correct on the 1.86. That mainshaft will not be available until sometime in June. The motor is currently out of my car and I would have to ask Greg to wait on the mainshaft from Weddle. Greg discouraged me from running the 1.86 and recommended the 1.93 as it keeps the rpms consistent between shifts as well as keeps the RPM's a little higher in the power band.

My thoughts on that are you can have a bit more drop in RPMs between 1st and 2nd as there is less restrictive force on the car at the lower speeds. As the car builds speed it builds drag so the shift between 2nd and 3rd should be less of a drop in RPMs and even less of a drop between 3rd and 4th to maintain efficiency within the powerband. If you look at a stock setup you will clearly see this pattern. Wind and friction = drag and as you know this builds as the car picks up speed. I'm no engineer and I'm not trying to recreate the wheel here just trying to apply what makes sense to me. If the timing permits I will ask Greg for the 3.11 / 1.86 mainshaft instead. You and I are in sync on that one.

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Congrats on your new ride, Chris! Awesome car. 'Welcome To The Madness' known as replica ownership.

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Good move Chris. However, mine will kick your's ass at next year's show. Stay tuned, literally, you've got dual carbs on that Type 1..!!! No, but seriously, welcome to the madness! This forum and all of these guys are class acts. Can't thank them enough. Looking forward to meeting you and hearing more about your new Coupe once it arrives. 

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Congrats Chris. That is an awesome looking coupe.  If it had been for sale any longer I might have considered selling my Speedster to get that one. LOL

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Chris - get the gears redone in that car! Would you attach a 350 chevy engine to a little Yamaha 125 gearbox? No way! That is overdoing it a bit but you get the point right? Your car has a gearbox designed for a 36 hp engine. You have a 160 hp engine. Spend the extra $$ now and you will be one happy dude later.

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Thanks everyone.  I've always wanted a coupe and as you all know they don't come up that often.  Hope to enjoy it for many years. 

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Nice score, Chris. Alex hit the nail on the head regarding the builder. I'm glad it's sorted.

I'd probably ignore the well-intended advice, and just drive it and develop your own opinions regarding what needs done (or not). You'll know soon enough what you'd like to change (and you will develop a long list before you know what's happening).

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I would bet, Rusty, that when designing a transmission, almost every car manufacturer in the world raises the "recovery rpm" with each shift to the next higher gear. VW's recovery rpm's for the type1 4speed are 1950, 2200, and 2400 for the shifts into 2nd, 3rd and 4th gears for a reason (which you already know). The 1.93 could certainly work in a 5 speed if you were building a super close ratio box with stock spacing from 4th to 5th, but with only 4 gears to cover from standing to faster highway speeds, the super short 1-2 gap just doesn't work as well as the 1.86. Gregs reasoning that "it keeps the rpms consistent between shifts as well as keeps the RPM's a little higher in the power band"  doesn't really make sense. I'm glad you get it.

If it's available in it'll be worth the wait. Al

JB

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..."Not sure what the average cost of a coupe is new from JPS, but most need an added $5k of sorting out ..."

I had hair standing up on the back of my neck as I read .......that !.........                               I can't imagine spending a large sum of money for a crafted speedster or coupe' only to have to shell out another $5,000.00 to fix half someone's half assed workmanship.   I build and resto as a hobby if something does get by me (for whatever reason ) I make it right out of my pocket. That's basic conscience and integrity and a decent night's sleep.        Am I missing something here ?

Last edited by Alan Merklin

Julio forgot page two...

ALB posted:

Rusty- 3.44x3.11 is hugely long, and for anything but flat ground will be a pain at idle speeds (and just above). If you compare final drive numbers (r&p x 1st gear)- stock VW 1600 (3.88x3.78) is 14.6,(which, I agree, is short for a bigger engine'd car when performance off the line isn't a priority) where (as far as I've found) most 356 final drives in 1st gear were in the 14.1- 13.7 range (there is 1 combo - 4.375x2.90, that gives a 12.6 final drive, but as far as I've read it was more for just getting the car moving for road racing). 3.44 x 3.11= 10.69; as I said before, that's long!

The 3.44 r&p/3.78 1st combo, which a lot of guys like in a Speedster, gives a 13.0 final drive, and at 900rpm (idle or just off) you're already doing 5-6 mph. Stock 1st-4th gear spacing with the 3.44 gives great highway speeds! (don't ask me for help with the tickets) and is really close to what was in the Spyder (without the expense of the custom mainshaft/gear set). Going with the 3.88/3.11 gives a 12.0 final drive, and a member here (Trevor?) says it's perfect. Any longer and parking lots and hilly areas (where do you live?) will be hard on the clutch.  Remember, a Spyder is a much lighter car (25? 30%?) than a Speedster, and what feels right in the Spyder won't necessarily translate straight across into a Speedster. What are you trying to achieve with this?

Don't get me wrong; if you're sure that's what you want to do, then great. Just be sure. Al

I've got a 3.10/3.44 first. I wouldn't call it hugely long, but it's the limit I'd go to.

This is the issue with a 4 speed-- you have to give up something. Everything I'm going to throw out there is for guys with 2+L motors. Iv'e got amost no experience with smaller ones, and I'm not sure what works there. Also, I'm assuming a guy wants to use his car as a GT-- driving to places, seeing stuff. If he wants to be the baddest bruiser on the boulivard, I'd think he would just buy a Mustang and be done with it.

A VW Type 1 wants to rev, but nobody wants to hear their engine screaming down the highway at 4K+ RPM to keep up with traffic. This necessitates a final-drive in the .89-.82 range with a 3.88, or a .93-.89 with a 3.44. I suppose an argument could be made for a .77 with a 4.11, but that's a silly way to go for a variety of reasons.

This is the issue with a 4 speed-- you have to give up something.

  1.  Cruising Ratio: This is what everybody notices first off, and wishes to correct. The easiest way to get this done is to put a smaller ring and pinion in. 3.88s are reasonably priced and everywhere, 3.44s are more expensive. As the ring gear gets smaller, it gets stronger as well.
  2. "Digger" 1st Gear: Stock, the 1st gear seems to be sized for getting a fully loaded sedan with 4 people inside started going up a mountain with a 1200 cc lawn-mower engine hitting on 3. A smaller R/P makes 1st longer, but even with a 3.44 it seems excessive... unless you want to be a stoplight hero. Everybody would like to be a stoplight hero, because there are no shortages of idiots at stoplights. And indeed, 99% of the VW enthusiast aftermarket is oriented towards this, as very few of them are using their cars for anything besides catching a small-block Camaro off-guard. Those guys are going with the most ridiculous gearsets imaginable for the way most of us use our cars.
  3. Reasonable Gear Spacing: It's possible to get a nice, snappy 1st and a long cruising final drive. However, with only 3 steps from first to fourth, those steps start to get wide-- really, really wide-- and it never seems like the car is in a usable gear.

No matter what anybody says, you have to give up something. I gave up the "digger" 1st gear. My poor-man's 5-speed (ha- I'd have been way better off just doing a Berg 5 with the stock 1st- 2nd) is a 3.10/2.07/1.31/.93 with a 3.44.

As I said above, it's the limit of what I'd do-- but it is usable, assuming there is enough torque. With this cluster, that 3.10/3.44 first is way better at WOT (frying the tires), than at trying to take off sedately-- but it's doable. I'm happy with it, and I'd call it almost as good as it can get

... "almost". If I were doing it again (and I've already done it 3 or 4 times to get to this point), I think a longer second would be better. 3.10/1.86/1.30/.93 and a 3.44 is as close to perfect as I can get with 4. If you prefer a guy prefers a .89 final, it might even be better yet. If I did not intend to travel long distances, but take only day-trips and travel to places within a couple hours of home- the same cluster with a 3.88 (and a .89 final) would be nice.

The ultimate solution is really 5 forward gears-- it's a buy once, cry once solution that never seems to engender a "wow, I wish that had turned out better" response to the guys who have done it. My issue is that, like a Type 1 platform, I'm way to invested in this 4-speed thing to go back.

Think really, really hard about what you are doing.

(wait for the right mainshaft, Rusty)

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Torque...  Allowing wide ratio gear combinations for decades

I had a '73 mustang with a wide ratio AOD and 3.89 gears... it was the best of both worlds!   A really aggressive first gear, and overdrive that kept RPMs around 2,700 at freeway speeds.

My SAS Cab has a Subaru '09 Legacy GT transmission with a 3.9 final drive.   The transmission has:

1st 3.166,   2nd 1.882,   3rd 1.296,   4th 0.972 and 5th 0.738

1st gear is pretty aggressive... Really nimble, yet decent cruising speed RPMs

 

 

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"If it's available in June it'll be worth the wait."

Rusty- Missed a word in my last post. And even if it takes longer, I'd still wait. What about throwing the engine back into the car (so you're driving it during prime summer season) until the parts are in?

"I'd probably ignore the well-intended advice, and just drive it and develop your own opinions regarding what needs done (or not). You'll know soon enough what you'd like to change (and you will develop a long list before you know what's happening)."

Chris- I agree with what Stan said above- if you like the car enough to buy it, drive it and decide what you want to change as you go. That's what winter is for- spending money on your car!

"This is the issue with a 4 speed-- you have to give up something."

More wise words, Stan; you really hit the nail on the head so often! And you're right- what works with 2 liters and larger doesn't always work so well with smaller engines. In a Speedster, even with less inherent torque you don't have to keep the granny first gear, but I think going really long would be awkward and hard to drive. It wouldn't be so bad out in the flatlands, but your car with a 1600, for example, in someplace like San Francisco, would be really hard on clutches (and almost impossible in certain places). Vancouver is somewhat like that, a lot of up and down (although maybe not quite as bad as San Fran). Driving your 1st/r&p combo around here with a half pint powerplant would be challenging, to say the least!

You don't have the leeway to increase highway cruising speeds, either. A larger engine can loaf along on the idle circuits (staying relatively cool) at higher speeds and slightly slower rpm's while with a smaller engine your foot is now in the gas pedal far enough to be in the main jet(s) making the necessary power, but also creating waaay more heat. This is why when VW went from the 4.125 to the longer 3.88 ring & pinion, the less aerodynamic beetle got the slightly shorter .93 4th while the slippier Ghia was able to keep the .89 (and higher highway speeds).

I know you get all this, Stan (and you too Rusty, and some others), but hopefully it will make sense to a few more people...Al

PS- It's not too late, Stan; call Berg and put that fancy mainshaft to good use. I even have the "perfect" gearstack worked out for you. You can put it away for now and after the house is built it'll be your first winter project in the new garage. You know you want to...

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I just talked to Greg. 3.11 1st, 1.86 2nd, 1.21 3rd, .89 4th with a 3.44 r&p. He said we could wait on the mainshaft and that may be here as early as next week.

I wish all of these posts were in a transaxle thread. This is all really really good information. I think there are a lot of folks on here that have not had the opportunity to experience these cars with a longer gear set.

Stan hit it right with this comment - "Digger 1st Gear: Stock, the 1st gear seems to be sized for getting a fully loaded sedan with 4 people inside started going up a mountain with a 1200 cc lawn-mower engine hitting on 3." .... now that is funny!

Moreover, after extending 1st you can extend 2nd and 3rd as well to make for a very nice cruising experience. This setup is not for the stoplight to stoplight street brawler that is foaming at the mouth!

Thank you guys for your input. Perhaps Theron can put this in a Modified Transaxle thread for safe keeping and I will update once I get my car back.

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Rusty S posted:
Julio B. posted:

Thanks Rusty. Think it is all here now

Cool. Now we can move on to cooking oils. I use cast iron skillets and I use cooking oil to keep them seasoned but I still find that my scrambled eggs stick to the bottom.

The pan has not been seasoned properly Rusty. Let Martha Stewart show you how.

I have cooked on cast iron for 40 years and have never had any issues. A lot of the experts will tell you it's okay to wash (no soap) cast iron but I have never washed it. As soon as I'm done cooking, while the skillet is still hot, I use a couple folded up paper towels to wipe it clean. Then wipe down the inside with more Crisco. She doesn't say it but Crisco is the secret.

Crisco is made with HYDROGENATED PALM OIL. One of the worst possible oils, health-wise. 3.5grams of saturated fat! per tbsp.  If you do not like olive oil, which is 75% less saturated fat., at least switch to canola oil. Any solid fats (hydrogenated) are the worse possible choice in cooking oils.

Your Cardiologist will thank you for switching.

p.s.  Heat the skillet up, pour in some salt and wipe clean with salt. I learned that trick when I was at The University of the South, from Henry Cabot Lodge his fraternity was next door to the house I lived  in,   Lodge is probably the manufacture of your cast iron skillet, they own that market.

art posted:

Crisco is made with HYDROGENATED PALM OIL. One of the worst possible oils, health-wise. 3.5grams of saturated fat! per tbsp.  If you do not like olive oil, which is 75% less saturated fat., at least switch to canola oil. Any solid fats (hydrogenated) are the worse possible choice in cooking oils.

Your Cardiologist will thank you for switching.

p.s.  Heat the skillet up, pour in some salt and wipe clean with salt. I learned that trick when I was at The University of the South, from Henry Cabot Lodge his fraternity was next door to the house I lived  in,   Lodge is probably the manufacture of your cast iron skillet, they own that market.

I only use the Crisco to season the skillet. I cook with olive oil or butter.

Rusty S posted:
Julio B. posted:

Thanks Rusty. Think it is all here now

Cool. Now we can move on to cooking oils. I use cast iron skillets and I use cooking oil to keep them seasoned but I still find that my scrambled eggs stick to the bottom.

If the eggs are sticking to the bottom, the pan wasn't hot enough yet for you to put the eggs in. Wait for the pan to heat properly to cooking temp. 

Alan Merklin posted:

..."Not sure what the average cost of a coupe is new from JPS, but most need an added $5k of sorting out ..."

I had hair standing up on the back of my neck as I read .......that !.........                               I can't imagine spending a large sum of money for a crafted speedster or coupe' only to have to shell out another $5,000.00 to fix half someone's half assed workmanship.   I build and resto as a hobby if something does get by me (for whatever reason ) I make it right out of my pocket. That's basic conscience and integrity and a decent night's sleep.        Am I missing something here ?

Alan, I'm into my VS for $35 or so at this point and have only driven it 3 times since last August when we purchased it.

I'll admit that about 5 months of that are my fault, laziness, procrastination and business responsibilities, but still, all I wanted to do was drive a "new" car, not rebuild it!

If I had it to do over, I would've spent more for a Beck or even an IM, would've been worth it in the long run.

Live and learn (hopefully)...

For the sake of the future searching, this is what I said on the other thread:

I've got a 3.10/3.44 first. I wouldn't call it hugely long, but it's the limit I'd go to.

This is the issue with a 4 speed-- you have to give up something. Everything I'm going to throw out there is for guys with 2+L motors. I've got almost no experience with smaller ones, and I'm not sure what works there. Also, I'm assuming a guy wants to use his car as a GT-- driving to places, seeing stuff. If he wants to be the baddest bruiser on the boulevard, I'd think he would just buy a Mustang and be done with it.

A VW Type 1 wants to rev, but nobody wants to hear their engine screaming down the highway at 4K+ RPM to keep up with traffic. This necessitates a final-drive in the .89-.82 range with a 3.88, or a .93-.89 with a 3.44. I suppose an argument could be made for a .77 with a 4.11, but that's a silly way to go for a variety of reasons.

This is the issue with a 4 speed-- you have to give up something.

  1.  Cruising Ratio: This is what everybody notices first off, and wishes to correct. The easiest way to get this done is to put a smaller ring and pinion in. 3.88s are reasonably priced and everywhere, 3.44s are more expensive. As the ring gear gets smaller, it gets stronger as well.
  2. "Digger" 1st Gear: Stock, the 1st gear seems to be sized for getting a fully loaded sedan with 4 people inside started going up a mountain with a 1200 cc lawn-mower engine hitting on 3. A smaller R/P makes 1st longer, but even with a 3.44 it seems excessive... unless you want to be a stoplight hero. Everybody would like to be a stoplight hero, because there are no shortages of idiots at stoplights. And indeed, 99% of the VW enthusiast aftermarket is oriented towards this, as very few of them are using their cars for anything besides catching a small-block Camaro off-guard. Those guys are going with the most ridiculous gearsets imaginable for the way most of us use our cars.
  3. Reasonable Gear Spacing: It's possible to get a nice, snappy 1st and a long cruising final drive. However, with only 3 steps from first to fourth, those steps start to get wide-- really, really wide-- and it never seems like the car is in a usable gear.

No matter what anybody says, you have to give up something. I gave up the "digger" 1st gear. My poor-man's 5-speed (ha- I'd have been way better off just doing a Berg 5 with the stock 1st- 2nd) is a 3.10/2.07/1.31/.93 with a 3.44.

As I said above, it's the limit of what I'd do-- but it is usable, assuming there is enough torque. With this cluster, that 3.10/3.44 first is way better at WOT (frying the tires), than at trying to take off sedately-- but it's doable. I'm happy with it, and I'd call it almost as good as it can get

... "almost". If I were doing it again (and I've already done it 3 or 4 times to get to this point), I think a longer second would be better. 3.10/1.86/1.30/.93 and a 3.44 is as close to perfect as I can get with 4. If you prefer a guy prefers a .89 final, it might even be better yet. If I did not intend to travel long distances, but take only day-trips and travel to places within a couple hours of home- the same cluster with a 3.88 (and a .89 final) would be nice.

The ultimate solution is really 5 forward gears-- it's a buy once, cry once solution that never seems to engender a "wow, I wish that had turned out better" response to the guys who have done it. My issue is that, like a Type 1 platform, I'm way to invested in this 4-speed thing to go back.

Think really, really hard about what you are doing.

(wait for the right mainshaft, Rusty)

Will Hesch posted:
Alan Merklin posted:

..."Not sure what the average cost of a coupe is new from JPS, but most need an added $5k of sorting out ..."

I had hair standing up on the back of my neck as I read .......that !.........                               I can't imagine spending a large sum of money for a crafted speedster or coupe' only to have to shell out another $5,000.00 to fix half someone's half assed workmanship.   I build and resto as a hobby if something does get by me (for whatever reason ) I make it right out of my pocket. That's basic conscience and integrity and a decent night's sleep.        Am I missing something here ?

Alan, I'm into my VS for $35 or so at this point and have only driven it 3 times since last August when we purchased it.

I'll admit that about 5 months of that are my fault, laziness, procrastination and business responsibilities, but still, all I wanted to do was drive a "new" car, not rebuild it!

If I had it to do over, I would've spent more for a Beck or even an IM, would've been worth it in the long run.

Live and learn (hopefully)...

Or buy a REALLy nice used one from Troy or Alan to start off with. Drive it for several years, sell it for pretty much what you bought it for, then order one EXACTLY as you'd want.

I like my stock '73 Bug trans with the 3.44 R&P. 

3.78-2.06-1.26-.93 [I think].

Coming out of Caddy Shack the other week I got caught at that weird hill/turn at the red light. Not a problem. I think a 3.10 might have been dicey, or at least hard on the clutch.

the 1-2 split results in no torque penalty unless I'm lugging it. a 3000 rpm shift drops me to 1600 rpm and the motor doesn't mind that. If I rev it up to 5500 it drops to 3000, which is just about peak torque on that engine. 

the 2-3 split is also good. Redline shift (6000) is at 64 mph. Any shift point above, say 4500 rpm allows the engine to stay in its power band.

the 3-4 split is also good. One could (I don't, but one could) make that shift at about 100 mph. If I shift at 70 mph the engine is turning 4000. And it drops a thousand in 4th.

In 4th gear, 3,000 rpm = 70 mph. 

3500 is like 83 mph.

Essentially, the engine is always in its power band unless I'm grannying around to pick up a quart of milk. 

And, again: stock gears with a 3.44 r&p. I call it "The poor man's 4-speed."

 

Last edited by edsnova

A  couple few different ideas for you, Stan- 

http://calc.teammfactory.com/i...26+2&trannytype=

Gearset 1 is pretty tight through the gears and uses the .89 in 5th, which has slightly longer legs (final drive #'s are 3.06 vs 3.18) than the 3.88/.82. Loafing along at an easy 3,000rpm will give you almost 80mph. By changing the Max Rpm to 6,000 (or whatever your redline is), you'll see that each upshift will put the engine comfortably high enough into the powerband to make the most of the engine's power. Once you shift into 2nd gear this thing will explode!

Gearset 2 (blue)- this has reeallly looong legs, and will get you across the country just that little bit quicker (if you can keep the engine within operating temps and avoid the local law enforcement). Realistically I don't know how practical this combo is (from both the ensuring engine life and dealing with the Sherrif in every other county standpoints), but the idea of doing 92mph at 3500 across the flatlands for hours at a time sounds so righteous; I just had to include it!

Want some off the line performance back and still be able to cross the country only slightly slower than a cruise missile? Something has to change- 

http://calc.teammfactory.com/i...26+2&trannytype=

Example 1 ditches the 3.44 for an 8 bolt (stronger "O" version, I think?) 4.125 (said by the drag racers to be as strong as the 3.88) and goes to the .77 for 5th to achieve a still decent cruising speed (not quite as long as 3.44/.89). 

Example 2 keeps the 3.44 and uses a later stock 3.78 mated to a 2.25 autostick 2nd (you have to find the type 1 semi-automatic trans for the gear and then have the 2 mated by Gene Berg Ent. You'd sell your mainshaft set to fund this). Same off the line performance as the previous example (the recovery rpm getting higher with each successive shift), with the top gear cruising speed I think you're looking for. 

Last edited by ALB

I am duly impressed by the minutia gearing detail you guys have (and share with others looking for the Holy Grail of transmission nirvana). That's whats so great about this site. I am also impressed by snipers' factoring in distance, trajectory, wind, earth rotation, ambient temperature and all that other science in determining a target.  No less impressive is the calculations that go into landing a space vehicle on a rock 3 zillion miles away.

Me, I keep it simple. As I drove my 15 year old VS with 1835cc coupled to a 3:88 trans all over California, gearing never entered my mind, just enjoyed the fact I was on the road enjoying awesome scenery. Nor was it on my mind while traversing Nevada, Utah, Colorado (and the Rockies). As we were cruising through Oregon and Washington, the 1835 and 3:88 never complained or faltered. Through the entire 100,000 miles I lodged on that engine/trans combo, I also took comfort in knowing that if we encountered any catastrophic engine or transmission failure, I could put the repair cost on my credit card without having to take out an equity line against my home.

The beauty of this site is that the members have the answers you need if you want to keep things simple, or not so simple! 

 

Al,

I appreciate all the thought that went into that, but what I've got right now is a 3.10/2.07 main-stack. This was what you said you had a 5-er laid out for.

Honestly, if I were doing this-- I'd want to use the 3.10 first and a .82 final, with a 3.88 (as you are aware, .82/3.88 and .93/3.44 are the same gear). I'd like to reuse the 3.10/2.07 main-stack I've got, but it was a mistake I made back in '02. Second really should have been a 1.86.

For some reason, Stan, I thought your mainshaft had the 1.93 for 2nd; no matter, give me a few minutes. A 5 speed with your mainshaft, 3.88 r&p and .82 5th coming right up...

Edit 

http://calc.teammfactory.com/i...26+2&trannytype=

Example 1- 3.11, 2.08 (that's what Weddle lists the ratio as), 1.44, 1.04, 0.82      

I think the 1.48 for 3rd and 1.09 (4th) has slightly better spacing, but the 1.09 is a "heavy duty" competition gear (with less "helix" angle, I think it's called) which is noisier, so I don't think you'd want that. The recovery rpm comes up higher in each shift (the way it should) so it will still work really well, and be a blast to drive. Al

 

Last edited by ALB

El Guapo:

I wish I could be like you, honest I do. I just can't.

Unfortunately for borderline autistic people (like yours truly), the VW beetle production runs were very long and the aftermarket was ridiculously strong back in the day... and so the platform matured completely with parts by the bazillions. The gears are all still out there, waiting for somebody to stick them in a case. There are an almost infinite amount of combinations available, so I'm drawn towards the possibility of making it "just so".

If I had to live with it, I would. But knowing there's something "better" makes it impossible to stop tinkering, unless I lash myself to the mainsail to resist the siren song.

I've built a couple of houses, and I've been a (poor) stock market investor through three major corrections. I'm still waiting on my principle back on all of them. I'd rather buy gears and tinker with my chariot (in the winter). In the summer-- I just want to roll. 

The beauty of this site is that it IS the only place to find anything and everything one needs to know about the 'Madness'! Also equally impressive is the fact that there are quite a few willing to share their knowledge and experience. That is what cements the comradery (?) on here. I learn something new every time I log onto this forum.

This is why there are 31 flavors at Baskin Robbins. There's something for everyone! 

ALB posted:

For some reason, Stan, I thought your mainshaft had the 1.93 for 2nd; no matter, give me a few minutes. A 5 speed with your mainshaft, 3.88 r&p and .82 5th coming right up...

Edit 

http://calc.teammfactory.com/i...26+2&trannytype=

Example 1- 3.11, 2.08 (that's what Weddle lists the ratio as), 1.44, 1.04, 0.82      

I think the 1.48 for 3rd and 1.09 (4th) has slightly better spacing, but the 1.09 is a "heavy duty" competition gear (with less "helix" angle, I think it's called) which is noisier, so I don't think you'd want that. The recovery rpm comes up higher in each shift (the way it should) so it will still work really well, and be a blast to drive. Al

 

I can operate my clutch and shift gears!!

Ed, I'm with you. Honestly, with a 2165, my gears are fine. Occasionally, 2nd is too short, but other than moving 1 and 2 up a little and making them taller($$$$) I'm good.

3.80 2.06 1.26 0.89 with 3.44 R & P

A new 1 and 2 shaft would cost about $500, just for the new shaft. Close to $1000 with gears, not to mention bearings

DannyP posted:

Ed, I'm with you. Honestly, with a 2165, my gears are fine. Occasionally, 2nd is too short, but other than moving 1 and 2 up a little and making them taller($$$$) I'm good.

3.80 2.06 1.26 0.89 with 3.44 R & P

A new 1 and 2 shaft would cost about $500, just for the new shaft. Close to $1000 with gears, not to mention bearings

I checked with Weddle 6 months or a year ago about the their custom1-2 mainshaft/gear sets; over $1,000.

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