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Got bored with the Mecum Auction on the tube so I went ahead and put the Reutter and Meister Schaften badges on tonight.

Reviewed the posts on drilling through the fiberglass. Taped over the area with painters blue tape. Used a red small tip felt tip to record the landmarks on the tape. Drilled in reverse at slow speed first, through the tape and "dimpled" the finish. Drilled through on forward at low speed and let the drill do the work. Peeled off the tape and had perfect holes through and through with no cracking or other issues.

Mounted the badges from Sierra Madre and that was it. Total time, maybe 45 minutes tops and only because I measured and checked everything 3 times because I would hate to screw it up.

Thanks to several of you for the guidance on doing this right.

Now I have more time to polish and wax tomorrow.
I removed everything from the nose; headlights, nerf bars and mounts, horn grills, etc. Then the existing wax and stuff is cleaned off thoroughly and then the vinyl is applied.

This is NOT a job for a first-time applier, as there are multiple compound curves all across the nose that you're trying to lay a flat piece of 6mil vinyl across and it's a bitch to get everything just right so it lays flat w/o wrinkles. Only with experience will one know enough to get it right and make it look good. Even with experience, as Vince noted, it takes a few hours to get it on right.

Once everything is ready, both the car and vinyl are sprayed with a 50-50 solution of alcohol and water to allow movement of the vinyl and get everything to adhere. There isn't a lot of adhesive stuff there - it's mostly from static cling that makes it work.

Any excess solution and/or wrinkles are smoothed out with a plastic squegee while pulling/stretching the vinyl until the surface is perfectly smooth, and then any excess material is artfully trimmed away for a nice "look".

That's pretty much it, but the complexity of the nose of the car makes it difficult to apply. Once it's on there, it takes a whole lot of force to cause a paint chip to occur, and then the vinyl will keep it in place so you might not notice it. The biggest problem might be if the vinyl is punctured (usually a pin-hole) and allows water/dirt to get under the puncture point. Then, you get a very slowly expanding cloudy spot. If that happens, ASAP you can put a small dot of clear fingernail polish on the puncture to seal the hole and stop the cloudiness.

Mine was applied in 1992 (I think) and it still looks great - most people don't notice it's on there. I caught one rock at speed early after the vinyl was applied (THWACK!) and it punctured the vinyl but I got no crow's feet. I sealed as above and it's been fine ever since.
Depending on the price I am in for 3M Bra.

Today Glenn and I put on the new A1 system. Still need to fabricate an exhaust pipe to fit the side outlet. Took it for a ride - seems like we gained 25 hp and 500 rpm's. It rain solidly through 7K.

However, after we finished getting it all back together the oil temp doesn't work - did someone say madness? Sure sounds good though.

Still having a very minor lean condition at cruising speed. Accelerates like a bear. Took off the carbs, cleaned the jets, cleared the transition ports, put seafoam in tank and drove it, adjusted mixture screws, again and again. Maybe its just me but it isn't perfect. Maybe it will heal itself.

Paul
Went camping in the East Texas Piney woods this weekend. Great drive! Had one scare though... stopped at a stop light in Nacodoches when we started smelling burning rubber. Told Kara I sure hope that isn't us... by the next stop light we had smoke coming out the grill! I shut the engine down and pulled over. The sun was behind us so I couldn't see the warning lights. Any way broke the fan belt and the remnants jammed under the pulley and started smoken. Luckly an Autozone was just down the road...I know I'm supposed to have a spare. Now I do! Lucky we caught it right away.. the engine didn't even get hot.
Anyway we had a great weekend, camped on Sam Rayburn Lake, grilled a couple of good ribeyes, and drove a bunch of cool roads. Added another 500 miles to the odometer, we're now at 3535.

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Jay, you probably want to have a quick read here:
http://www.type2.com/bartnik/fanbelt1.htm
or in Muir's book on the same topic. It helps to know the enemy.

As for me ...

After we got done staring at Wolfgang's car on Saturday, I had to take my car out and burn some gasoline. I went through a quarter of a tank; no issues to report. It took hours for me to stop smiling. Perfect weather for a drive, too -- all I took was a helmet and the usual springtime bomber jacket.

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