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Yikes!  Every step of the way has been a battle. After seeing a few larger displacement motors in Carlisle, I decided to add an engine breather kit prior to bolting it back in. So, it still sits on the stand awaiting that kit from CB Perf.  The valve covers have been drilled and tapped for the 3/8 mip x 1/2 insert fittings. (Stan will know of what I speak.) 

I am converting to an alternator and had one I pulled from a rebuild I did many years ago. I adapted the stand to allow it to work with the dog house properly and then test spun it with a drill.... No juice!  So, I just ordered a new alternator and stand and am waiting to bolt that in.  Wanting to dress up the engine compartment, I cut 18 ga sheet metal for the lower fill in around the VW metal.  A 24 x 36 steel plate, made a cardboard template and marked the new metal.  I have pretty strong hands from the years of putting on bicycle tires, but my set of many Wiss sheers would barely dent this stuff.  So I mounted my diamond grit cut off wheel on the angle grinder and went for it.  I have replaced all the rubber sections in the fuel lines to the engine bay and after I finish off the engine compartment today, I will remount the NAPA gold fuel filter and the Holly fuel pressure regulator.  

So, after bolting in the new tranny, I went to bolt up brand new half shafts with new CVs that I ordered a while back.  Well, CV to wheel flange no problem, but CV to tranny.... surprise!!!!! It has the heavier duty 100 mm flanges. So, I am waiting on two new CV joints for the type 2 tranny.  Now, finally, the weather is nice enough to work for more than an hour or two at a time and I am waiting on more parts.  Ugh!!!!  Vent over, positive thoughts are being formulated and intrepid work ethic is back in place! 

Talk to you soon, Oh, and Vince was great in Carlisle and kept it clean for our conversations about politics, religion, women, marriage, and cars! 

Jim

Speedster Jim, Buffalo NY

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Jim...for a cleaner looking engine compartment I drilled two new holes in the back of the breather box, tapped them and installed two 3/8" X 4" nipples. The hoses from the valve covers go up and onto those nipples in that void between the firewall and the back wall of the "rear seat"....They don't show at all.   I removed the breather hose altogether from the oil filler to the breather box as well and installed a small paper breather with an aluminum cover on the oil filler. Now, there are no hoses showing at all.  Not even to the air cleaners. I too had a CB engine kit. I used total seal rings in it and had nearly "0" crankcase pressure and no oil leaks. The total seal ring kit only comes with the oil control rings and it they really do the job..  These are only offered as suggestions, other variations may vary............Bruce

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Thanks Bruce! Nice idea.  I bought the little bit larger breather that mounts at the oil fill location. So, hoses there will be.  However, I am going to rout them right up to it from beneath the sheet metal.... i hope. I am putting a permanent LED work light in the engine compartment too, with a fused connection from the battery.  Reflective insulated liner is going in the engine compartment. It should all brighten things up back there and look more finished than the rough cut fiberglass....  Onward!  

Thanks Gordon:  I keep seeing this candle light at the end of this tunnel and then, it gets blown out....  I am a very mechanical person and this has just been a challenge. Mostly it is waiting for stuff that used to be available locally... now everything is order and wait, unless I want to pay some crazy shipping.  And stuff that I have kept for years, thinking it was going to work some day, and it doesn't just adds to my delays and frustrations.  Anyway, I force a little progress every day and it will roll down the road soon! 

 

Thanks Ed:  Yup, hooked up a battery charger in the starter state to get it to pump some juice. No go. It has been sitting on a shelf since the mid 70's? Perhaps dirt in the regulator contacts inside?  It is not a Bosch, it has "made in USA" on the casting but no manufacturer's name anywhere.  So, to be safe, a new 75 amp one is going in, recommended by J-bugs.  What's a few more bucks at this point right? You all are so helpful! I am looking forward to this baby rolling soon. 

Our BMW motorcycle rally is in two weeks so I will be riding the bike then. I'd like to have this running as soon as I get back. Temps in the 50's here in Buffalo today, rain and it felt like another winter day after a beauty holiday weekend.  Anyway, onward and thanks again for the 'tickling the copper coil" suggestion. 

Jim

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